Topic: small issue with my new SD4 - Z offset thumbwheel
just got my SD4 on monday (oct 6th). started setting it up tuesday night, and noticed something - when I Z-Home, the back corner of the bed carriage hits the thumbwheel for the z offset (and when i say hits, i mean actual impact)
I've tried flipping the thumbwheel over to see if that would change the distance from the tip of the offset screw to the bottom of the thumbwheel, but the same issue occurs. so it appears the distance between the switch's activation & the back corner of the carriage is greater than the distance from the tip of the offset screw to the bottom of the thumbwheel, leading me to a few possible solutions:
1. longer z offset screw: currently appears to be a M3 0.5 35mm pan head machine screw, changing to a 40mm screw might help, or perhaps adding an acorn nut to the bottom of the current screw would give enough additional height to not cause issues
2. remount z carriage switch higher on carriage: drill new mounting holes in the carriage or print a mount to move the switch higher on the carriage
3. thinner thumbwheel: print a thinner thumbwheel (or a same thickness thumbwheel with a deeper cavity for the pan head to sit into)
4. do not install the thumbwheel on the machine screw & remove the offset mount each time i need to adjust the Z offset.
solutions 2 & 3 require a working printer (i'm not willing to disassemble the z carriage assembly on a just out of the box printer to drill & tap new holes for the switch), solution 1 depends on local availability of parts (the fastenal store down the road from my office could have the M3 0.5 40mm & M3 0.5 acorn nuts in on friday -- local home depot & ace & menards hardware stores do not have that size of machine screw available). solution 4 would be time consuming but workable.
so it looks like i need to accept solution 1 and be patient while the parts arrive, or use solution 4 for 2 days until the parts arrive, or am i overlooking something else to try?


