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Re: Extruder Won't Heat--Upgraded to E3D

Second time: Have you measured the filament? Extensively, over several meters? What brand filament is it?

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Re: Extruder Won't Heat--Upgraded to E3D

PTFE is there. Filament is Zen Toolworks ABS. I've measured it with calipers each time I calibrate, and it's pretty consistently close to 1.75

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Re: Extruder Won't Heat--Upgraded to E3D

There are reports of widely varying diameter on Zen Toolworks stuff.

http://www.amazon.com/review/R2JB4VD69J … hisHelpful

It needs to be measured a few dozen times along 10-20ft to rule out diameter issues.

It is definitely possible you damaged the heatbreak by drilling, as previously discussed.

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Re: Extruder Won't Heat--Upgraded to E3D

The heat break is fine. It wasn't damaged. I took great care using a much smaller bit, and only used it to grab the filament that was jammed. Plus, that wouldn't explain how it jammed the first time.

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Re: Extruder Won't Heat--Upgraded to E3D

You said the first time was due to debris in the nozzle.

Something can be smaller and still damage the finish on the heatbreak.

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Re: Extruder Won't Heat--Upgraded to E3D

Well, it would appear the PTFE tube had just the slightest gap which led to a small blob of ABS preventing extrusion. Cleared it out and all is well, for now.

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Re: Extruder Won't Heat--Upgraded to E3D

ABS shouldn't be able to melt (or even soften) that far up into the break. I'd bet something else is amiss, cooling airflow or heatsink/heatblock gap related.