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Topic: PID tuning heatbed fail, "timeout"... what?

http://reprap.org/wiki/PID_Tuning

M303 E-1 S115 C8

01:43:19.093 : PID Autotune start
01:53:19.109 : PID Autotune failed! timeout
01:53:19.125 : Reset output. After some wait, I got only ok T:32.9 /0.0 B:97.8 /0.0 @:0 B@:128
ok T:32.9 /0.0 B:97.8 /0.0 @:0 B@:128

Okay, what? Looks like PID autotune by default is set to force-quit after 10 minutes or something?

BTW, when you get the 8 numbersfor the extruder, it doesn't say which one to use, it just spits ouit the numbers 8 times. I assume you're meant to use the last one?

Solidoodle 4

2 (edited by rjp350z 2015-02-12 23:22:39)

Re: PID tuning heatbed fail, "timeout"... what?

Did you wait for the bed to come up to temp first before running autotune?  If it waits too long to get up to temp it will time out.

Once it finishes you should see something similar to below - You will want The Kp, Ki and Kd values

bias: 92 d: 92 min: 196.56 max: 203.75
Ku: 32.59 Tu: 54.92
Clasic PID
Kp: 19.56
Ki: 0.71
Kd: 134.26
PID Autotune finished ! Place the Kp, Ki and Kd constants in the configuration.h

3 (edited by redbarret 2015-02-12 23:36:26)

Re: PID tuning heatbed fail, "timeout"... what?

The reprap wiki said to run the autotune on the hotend when its cold. So I assumed the same was the case with the bed.
If you'll look at the times of the log messages, you'll see exactly 10 minutes passed when it gave the timeout error. So Im guessing there's a force quit time hardcoded.

The C8 in the end tells it to run the autotune 8 times. I read somewhere its for running it few times and getting more accurate results. But all that seems to do is just run it 8 times and spit out Kp, Ki and Kd values 8 times...

10minutes is really not enough for this.

Solidoodle 4

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Re: PID tuning heatbed fail, "timeout"... what?

The Bed takes so much longer to heat up as opposed to the Extruder and is causing the time out because it never gets to MAx temp in the 10 minutes.  I have always Heated the bed first then run Autotune on it.

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Re: PID tuning heatbed fail, "timeout"... what?

You will see the KP, Ki and Kd spit out eight times you will want the last set before you see the "PID AUTOTUNE FINISHED".

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Re: PID tuning heatbed fail, "timeout"... what?

Thanks. And so I did.
For the bed though, setting the values with

M304 156.12 13.54 450.19

gave no confirmation message. I assume there's none?
Then i saved it with M500.

Solidoodle 4

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Re: PID tuning heatbed fail, "timeout"... what?

OK, so I tuned both bed and hotend.
Still horrible warping...

http://i.imgur.com/itP3CVh.png
http://i.imgur.com/PYMbZO6.jpg
http://i.imgur.com/AlmaBTF.jpg
http://i.imgur.com/7U7vyvX.jpg

Solidoodle 4

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Re: PID tuning heatbed fail, "timeout"... what?

Are you using hairspray or glue stick on the bed?  I personally use hairspray and it helps a lot with sticking.

9

Re: PID tuning heatbed fail, "timeout"... what?

I use a couple pieces of regular window glass I cut over a year ago.  A few spritzes of Aqua Net Unscented hair spray, and I literally have to pry the prints off the glass with a razor blade. 
That's one thing I don't worry much about any more - there are plenty of others...

Ender 3 Pro

10

Re: PID tuning heatbed fail, "timeout"... what?

Are you using hairspray on the glass?

With that bed temp and assuming you have adjusted your nozzle to within .1mm from your bed (while hot), then you should not be having this issue.

Do you have an enclosure?

SD2 - Stock - Enclosure - Heated Bed - Glass Plate - Auto Fire Extinguisher
Ord Bot Hadron - RAMPS 1.4 - Bulldog XL - E3D v6 - 10" x 10" PCB Heated Build w/SSR - Glass Plate
Thanks for All of Your Help!

11 (edited by redbarret 2015-02-13 18:38:54)

Re: PID tuning heatbed fail, "timeout"... what?

Yes, I use hairspray.
I've tried both light coating and several layers. This problem has been around for couple of months and I've tried dozen of prints with no luck.
I've also tried glue sticks which don't seem to work for me at all.
I'm not from US and we don't seem to have Aquanet or Elmer's glue sticks specifically. But the chemicals in the hairspray are listed on the package so i can post them here.

Hairspray seems to keep things on the bed the first few layers, but when I print more, more and more warping happens starting from the edges.
So If I print something which is just few mm, it will remain stuxk on the bed and rather hard to take off, so I guess the hairspray is doing its job.

I was printing one of the direct drive mod pieces to give it a try as my couplers finally arrived.
Here's the final print, even more warped:
http://i.imgur.com/DLKXKYJ.jpg

http://i.imgur.com/rMXlnZL.jpg

I have a Solidoodle 4 with the stock enclosure.
I've replaced the stock heater pad insulation mat but then put it back on with some double sided tape. During this I accidentally took some part of the kapton tape under the heater pad off with the stock double sided tape, but there wasnt anything under the kapton tape, so I don't think it could have such an effect. Plus I've pid tuned the bed now...

Solidoodle 4

12 (edited by jagowilson 2015-02-13 19:53:06)

Re: PID tuning heatbed fail, "timeout"... what?

Try a 10mm brim (skirt distance from object 0mm), first layer 20% speed, first layer extrusion width 0.54. First layer height 0.3591, other layers 0.2963. Make sure all other extrusion widths are 0, or 0.48 or higher. (Except support which can be 0.24 or so for easy removal).

Make sure your bed is incredibly level. Other calibration values to check is make sure your extruder steps per mm is 105. Do the single wall calibration cube test for 0.48 wall thickness. If you're doin this all correctly you will have an extrusion multiplier in the range of 0.8 to 1. Make sure filament diameter is accurate in the profile as well.

Failing all that, try some higher quality filament (that looks like Solidoodle neutral).

These are all my settings and I haven't had a print fail due to warping since the first few weeks I owned the machine (not that I don't experience it but it's rare that it's bad enough to call a job a failure). Hope this helps.

13 (edited by redbarret 2015-02-13 20:28:36)

Re: PID tuning heatbed fail, "timeout"... what?

Pretty much the settings I use, first layer speed is 30%...
Except for "incredibly level bed" because that's subjective and hard to know unless you have a dial indicator.
All I can say it seems level with the paper calibration and the bed level test prints (checking diameters of large cubical or circular lines) and the parts that stick are pretty hard to peel off.

And yeah, that's Solidoodle natural (no colorant) ABS filament. Everyone should have gotten a sample of it with their machine.
I can try a different filament but shipping will take a while. Can you or anyone else maybe use the sample roll of solidoodle filament if you still have it and see if it warps for you as well?
I'd be really surprised if it was a filament quality thing. We would have a lot more incidents reported here and how can it be so bad to even warp a 3cm diameter print? Hard to imagine.

Am I right to assume from what you said that you also have lifting but the lifted area and height is much smaller?

Solidoodle 4

14 (edited by jagowilson 2015-02-13 20:44:33)

Re: PID tuning heatbed fail, "timeout"... what?

Pretty much no one here uses Solidoodle filament because it's stupid expensive. I recommend octave but considering you have a filastruder you should go get some pellets. I can assure you the quality of the filament makes a big difference in how well your parts adhere. I may not have the theoretical background to prove it but let's just say my warping problems diminished around the same time I threw my Solidoodle filament away. Older filaments I didn't keep in dessicant also tend to warp more than fresh filament.

I don't experience lifting but when I print 100% infill (pretty much always) the bottom layers tend to shrink a bit. It's still a warp but I don't lose adhesion.

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Re: PID tuning heatbed fail, "timeout"... what?

Many people here like me buy a roll of filament with their printer and have them shipped together.
And Presses come with a roll of filament anyway, so people are of course using them.
I wouldn't buy from them filament separately because as you said it's expensive. But it's not true that pretty much noone uses their filament either.

So I'm skeptical that this definitely a filament issue, because we'd probably have several threads already about this.
I went ahead and bought a different spool for comparison, but itll take few weeks to arrive.

Meanwhile, is there anything else that might be going on? Maybe something damaged in my heatpad?
Anything else?

Solidoodle 4

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Re: PID tuning heatbed fail, "timeout"... what?

Hard to tell from the pics since the bottom edges are rounded in the model, but 110C bedtemp is a bit hot for ABS.  If the bottom layers appear to have shrunk relative to those above then that is the tell.  At 115C my ABS starts to shrink causing warping and lifting. I run at 100 and have a similar setup (aluminum,glass,hairspray).

17 (edited by redbarret 2015-02-14 13:43:11)

Re: PID tuning heatbed fail, "timeout"... what?

TickTock wrote:

At 115C my ABS starts to shrink causing warping and lifting.

Hm, very interesting. Never heard about such close high temp being bad, only lower than 90 being bad.
Any article about that? I'm surprised I haven't read about such a thing yet.

It's hard to tell if bottom edges (layers?) are shrunk as the whole object is warped.

I've read in lots of places to use 110C for bed. Mainly so the edges of the bed will get hot enough for adhesion too.
But I'm sure I've tried from 90C up.
Like here http://support.solidoodle.com/hc/en-us/ … e-Settings

The print aove was done at 110C.

I can try one more time at 100...

Slic3r settings:
http://i.imgur.com/PT12lUD.png

http://i.imgur.com/8otcEl7.png

http://i.imgur.com/5yNFh0N.png

http://i.imgur.com/qssJwKr.png

http://i.imgur.com/YOW5Q5I.png

Solidoodle 4

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Re: PID tuning heatbed fail, "timeout"... what?

redbarret wrote:
TickTock wrote:

At 115C my ABS starts to shrink causing warping and lifting.

Hm, very interesting. Never heard about such close high temp being bad, only lower than 90 being bad.
Any article about that? I'm surprised I haven't read about such a thing yet.

This was a recent discovery on my part.  I had been printing at 115 successfully for weeks then suddenly everything went to pot.  I (eventually, after many frustrating experiments :-)) discovered the problem was the heatbed being too hot.  It had worked before because I keep the printer in the shed and it had been very cold until recently so the cold ambient was making it work.  I just did a google search and did find a "second opinion" here:

http://support.3dverkstan.se/article/23 … wallcavein

Actually, if you go up a level this appears to be a very well put together troubleshooting guide.  I think I'll bookmark it.

19 (edited by redbarret 2015-02-14 19:59:58)

Re: PID tuning heatbed fail, "timeout"... what?

It's a good theory, but I think for you it was just a coincidence.
I printed the owl model ( http://www.thingiverse.com/thing:18218 ) at 100C to see if there's any difference. To make it fill the bed more, I scaled it in X and Y axis by 1.5.
http://i.imgur.com/eY2gXGb.png

http://i.imgur.com/3uBaLHX.png

http://i.imgur.com/J2CD249.jpg

http://i.imgur.com/rDyPb37.jpg

http://i.imgur.com/Icb4NT6.jpg

After about 20 layers, the lifting was already visible.
http://i.imgur.com/1kYV2e1.jpg

on front and at layer 54 I just stopped the print as I was just wasting filament.
http://i.imgur.com/2EqXcg5.jpg

http://i.imgur.com/6EYatsY.jpg

http://i.imgur.com/8iSZ71a.jpg

Previous print was worse because it had holes in the surface area/ less contact surface. Apparently that makes warping worse.

Anyway, most of the warping was in front, but also a tiny bit of lifting in the back as well.

http://i.imgur.com/5nr695t.jpg

http://i.imgur.com/ricNaIz.png

More photos: http://imgur.com/rXxTK89,l40rfAB,rDyPb3 … QRzBjNo#35

I guess a brim would help if it was like 3cm+ around the model, because that's how deep the lifting went.

Solidoodle 4

20 (edited by jagowilson 2015-02-14 20:49:46)

Re: PID tuning heatbed fail, "timeout"... what?

try a brim and try removing the binder clips, they might be warping the glass out of level. i spray hairspray on both sides to let the glass adhere to the aluminum bed. it sticks surprisingly well after i cycle the heatbed once.

if the hairspray you're using won't adhere the glass to the aluminum without clips, you need to keep looking and find something with more holding power. i recall you said getting aquanet is difficult. i can take a picture of the ingredients on a bottle to help in your search if you want

edit: also dial in that extrusion multiplier!! over extrusion does not help with adhesion, at all. and don't worry about the +/- variation on your bed, mine ranges from 103.7C to 105C even with an autotune (waiting to upgrade to a 500w sillicone heatpad)

21 (edited by redbarret 2015-02-14 21:38:13)

Re: PID tuning heatbed fail, "timeout"... what?

jagowilson wrote:

try a brim

I will. But since you say you don't have a problem without it I fear that's not solving the real issue.

and try removing the binder clips, they might be warping the glass out of level

Warping the glass? O_o
Didn't even know that's possible. It's 3.6mm thick. Thanks, I'll try without them.
Do you mean the glass might be warping mid print? How? Because just printing 1 layer and checking the extruded width on each edge gives pretty consistent result.

if the hairspray you're using won't adhere the glass to the aluminum without clips, you need to keep looking and find something with more holding power. i recall you said getting aquanet is difficult. i can take a picture of the ingredients on a bottle to help in your search if you want

Thanks. I guess that'll help.
Here's mine:
http://makeupandbeauty.com/nova-gold-su … ay-review/

http://ecx.images-amazon.com/images/I/41ntCuWECAL._SX425_.jpg
http://i.imgur.com/ZHkBQcV.jpg

edit: also dial in that extrusion multiplier!! over extrusion does not help with adhesion

I'm pretty sure I'm not overextruding. Looks like a bit underextruded since there's a tiny gap between the perimeters.
http://i.imgur.com/xyVb234.jpg
http://i.imgur.com/zdxexQn.jpg

Solidoodle 4

22 (edited by jagowilson 2015-02-14 21:55:57)

Re: PID tuning heatbed fail, "timeout"... what?

Somebody with more experience can probably tell you which ingredients are most important.

Also, try slurry. Never made it but it will definitely work from what I've read!!

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23

Re: PID tuning heatbed fail, "timeout"... what?

When using a high infill I wait til the second layer and spritz some acetone with a needle just around the inside brim. That causes the print to anchor to the glass .

SD4 with E3D V6.

Those who don't know ask, those who don't care comment,  those who comment without answers  hide ignorance for fear of asking. Be fearless!

24

Re: PID tuning heatbed fail, "timeout"... what?

By inside brim, do you mean the first layer minus perimeters?
Sounds like you're turning the edges of your fist layer into abs slurry basically.

Solidoodle 4

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Re: PID tuning heatbed fail, "timeout"... what?

@redbarrett,

I believe the main ingredient you want to see is "Acrylates Copolymer"...here is the list from my can of Aquanet:

Water (Aqua), Dimethyl Ether, SD Alcohol 40-B (Alcohol Denat.), VA/Crotonates/Vinyl Neodecanoate Copolymer, Acrylates Copolymer, Aminomethyl Propanol, Sodium Benzoate, Cyclohexylamine, Triethyl Citrate, Cyclopentasiloxane

I don't see it on your ingredients pic...BTW, who is spraying their hair with BUTANE, PROPANE and CITRONELLA?...Lot of mosquitoes in your area? big_smile

SD2 - Stock - Enclosure - Heated Bed - Glass Plate - Auto Fire Extinguisher
Ord Bot Hadron - RAMPS 1.4 - Bulldog XL - E3D v6 - 10" x 10" PCB Heated Build w/SSR - Glass Plate
Thanks for All of Your Help!