Topic: Yet Another Extruder Replacement
I know there are many extruder mods out there, including some tried and true like Lawsy's MKxxx series, but I have this thing about making my own designs. Not because I think they're better than everyone else's, but because I want to say it's my own.
My Doodle is currently working fine, and there's probably no reason to change anything, but I'm thinking about replacing the "X" & "Y" carriages with some that have linear bearings. Why ? I don't know, becuase there's nothing wrong with the brass bushings other than the grease on the rails. They're quiet, and (at the moment) there's no slop in them, but I guess Ijust needed an excercise.
So here is my take on the extruder carriage:
This is drawing shows version 2, but the printed model is of the original design. There's very little difference between the 2, other than the smaller front half of the frame, and a few less grams of weight.
The front bearing block has 2x LM8UU bearings, but I think I'll replace them with a single LM8LUU long bearing, as the slightest misalignment adds some binding friction.
Everything is bolted together with M3 socket head bolts, except the back half of the extruder frame is glued to the front bearing block, and the 2 halves of the filament pressure bearing arm. As you can probably tell, this was designed to reuse the existing peek body and hot end, as well as the pressure bearing that came with the standard SD3 head.
The filament guide path was made to fit a piece of 4mm x 2mm PTFE tubing, which can be cut if necessary to provide clearance for the pressure bearing. The rear bearing block is attached to the motor platform with an M3 bolt with a spring. This should provide a self-adjusting "semi-floating"rear and prevent binding (I hope). Last but not least, the Belt adjustment block which was printed separately and then glued in place.
FYI, all the parts were printed at .1mm layer height and solid infill, so they weigh a little bit more, but they should be quite solid.
SD3 printer w/too many mods, Printrbot Simple Maker Ed., FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.
