26

Re: 3rd Hot End in 4 months!

Well, I can get it to hold fairly well in place by friction using just one bolt.  If it tried to swing down, it'll bump against the head of the other bolt.  Not sure if you can see it in this picture:
https://sphotos-a-iad.xx.fbcdn.net/hphotos-ash4/2503_712327202114961_230664481_n.jpg

Also holds it up higher so it won't blow much on the hot end.  Downside is it's a bit in the way of the filament's feed, so I can't see it, and kinks will be harder to clear out.  And of course it looks entirely bogus and hacked together, sitting at this funky angle.

But I think it might work.  Going to run wires now and give it a try.

(Incidentally, I think Ian's talking about the autotuning procedure described here.)

27

Re: 3rd Hot End in 4 months!

Got it wired and mounted.  (Incidentally in the above I have it facing the wrong way, but that's easily fixed.)  Took a while to run the wires so they'll not get in the way of anything or get caught on anything.  Now, time to heat up the bed and try a print.

28

Re: 3rd Hot End in 4 months!

IanJohnson wrote:

Try putting a screw through the bottom left hole of the fan into the left mounting stud.  Maybe also run autotune while the fan is on so the hot end can compensate for any airflow that might be hitting the heater.

what is this autotune you speak of?  I have not seen it on my stock SD3..  am i missing something?

29

Re: 3rd Hot End in 4 months!

https://sphotos-a-iad.xx.fbcdn.net/hphotos-ash3/8576_712351255445889_1818760214_n.jpg
Looks improvised and tinkered.  Is that a good thing?  Maybe I'm getting better at this stuff.

Fourth layer of printing and haven't had a drop-out yet.

johnforeman: look at my post two up from yours for my best guess about the autotune, there's a link there.  Ian can confirm if that's what he meant, though.

30

Re: 3rd Hot End in 4 months!

johnforeman wrote:
IanJohnson wrote:

Try putting a screw through the bottom left hole of the fan into the left mounting stud.  Maybe also run autotune while the fan is on so the hot end can compensate for any airflow that might be hitting the heater.

what is this autotune you speak of?  I have not seen it on my stock SD3..  am i missing something?


It's on the calibrations page of the wiki.

http://www.soliwiki.com/PID_tuning

SD3 w/ mods:
Glass bed with QU-BD heat pad upgrade, threadless ballscrew w/ 8mm smooth rod, spectra line belt replacement, lawsy MK5 extruder, Lawsy replacement carriage, E3D hotend, Ramps 1.4 w/ reprap discount controller, DRV8825 drivers, 12v 30A PS, Acrylic case, Overkill Y-idlers, Filament alarm, Extruder fan + more.

31

Re: 3rd Hot End in 4 months!

About 3/4 of the way through a 90 minute print it went back into uneven extrusion and if anything it's worse than it was.  I haven't been able to get it to reengage feeding of the filament for more than a few seconds since.

I was able to feed a guitar wire up from the bottom all the way up the PEEK and out, and it brought only some gooey filament up, which I cleaned off.  Still, there could easily be more partial clogging in there.  Would that explain the filament just refusing to advance five seconds after me pushing down on it caused it to advance?