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Topic: made hotend improvements

Old hotend block was never meant for heater element - so made new block wich should work better, also had some PEEK oozing so thought that if i made some radiator for that and eventually add fan to assist.

http://i1335.photobucket.com/albums/w661/badgravity/20130413_122650_zps9af5ef5b.jpg
http://i1335.photobucket.com/albums/w661/badgravity/20130413_123212_zpsa8c04b63.jpg
http://i1335.photobucket.com/albums/w661/badgravity/20130413_154305_zpsaec6cf1c.jpg

new mk4 printhead is allready printed for next upgrade smile

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Re: made hotend improvements

now that I like very much!!

if you have peek oozing, then your hot end was probably getting too hot, and there may have been an issue with thermistor positioning?

using a heatsink is a pretty good idea

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Re: made hotend improvements

thankyou smile
thermistor was in original place on the nozzle.
Oozing happened since day one - not sure about actual temp.
Now the thermistor is inside new block and i lowered extruder temp to 190 .... still not sure about actual nozzle temp.
IR tempgun is in post from china tongue

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Re: made hotend improvements

perhaps it is possible that the brass barrel isn't screwed far enough into the peek?

Are you still getting oozing from the peek?
I'm wondering why you unscrewed the barrel from the peek, rather than just leaving the barrel inside the peek?

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Re: made hotend improvements

That's a wicked looking hotend.  Have you thought about selling it?

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Re: made hotend improvements

^ +1

Grand Rapids, Michigan
SD2 with Sanguinololu board, glass bed mod, E3d_v5 bowden version hotend (currently direct drive), Lawsy Mk5 jigsaw replacement, octopi printserver, drv8825(tiny troubles)

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Re: made hotend improvements

tealvince wrote:

That's a wicked looking hotend.  Have you thought about selling it?

+1

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

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Re: made hotend improvements

+1

I feel a kickstarter in the future.

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Re: made hotend improvements

nlancaster wrote:

+1

I feel a kickstarter in the future.

There's a number of similar hotends already available or launching on KS soon.

It's not as easy as it looks to make something reliable that works in a number of conditions robustly.

10 (edited by badgravity 2013-04-17 06:36:20)

Re: made hotend improvements

danny wrote:

perhaps it is possible that the brass barrel isn't screwed far enough into the peek?

Are you still getting oozing from the peek?
I'm wondering why you unscrewed the barrel from the peek, rather than just leaving the barrel inside the peek?

Maybe ... it's about ~14 mm inside PEEK
I removed it because black ABS clogged the nozzle and when i applied pressure to fillament - saw the hot end turning - just like unscrewing from PEEK.
So i thought that the threads were ruined ... but they werent.

Cant say if there is oozing now beacuse of the radiator and i havent replaced the jigsaw jet
to look closer.

Sorry guys - this is one of - i can share drawings if it's any help ?

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Re: made hotend improvements

I'd quite like to know the process you used to turn the heat sink.

Did you start with the D shape, and then cut the fins, (I assume on a lathe), or did you start with a round shape and cut the fins, then cut the D shape?

12 (edited by badgravity 2013-04-17 12:39:34)

Re: made hotend improvements

danny wrote:

I'd quite like to know the process you used to turn the heat sink.

Did you start with the D shape, and then cut the fins, (I assume on a lathe), or did you start with a round shape and cut the fins, then cut the D shape?

I made in lathe from round shape and the fins were cut with metal saw blade ( did not have 1mm wide bit at hand ) while in lathe and spinning and the D shape was cut off with an angle grinder smile

Also hers's the drawing for my hot end as requested:
http://i1335.photobucket.com/albums/w661/badgravity/Badgravitys_hotend_zps3f0bbcce.jpg

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Re: made hotend improvements

9/10 would buy

I edit my posts a lot.