adrian wrote:The wall thickness of the model dictates how many perimeters and infil is needed/possible... if you are getting a perimeter with a gap thats being infilled, then the model walls must be thicker than 2 perimeters (each perimeter being what is set in Slic3r->Advanced, usually .42 on a Solidoodle).
You could disable (in future) Infil entirely for the print, which will prevent it trying to fill the gap between the two perimeters.
Or optimise the model to have only a .84mm wall (therefore, 2 x perimeters).
I like to mess with people and use a 1mm wall for this exact reason. Haha seriously though, this is something we all need to think about when designing hardware specifically for the doodle. Use multiples of.4-.44 mm for walls where your able to. I am a big offender of this.
SD3 w/ mods:
Glass bed with QU-BD heat pad upgrade, threadless ballscrew w/ 8mm smooth rod, spectra line belt replacement, lawsy MK5 extruder, Lawsy replacement carriage, E3D hotend, Ramps 1.4 w/ reprap discount controller, DRV8825 drivers, 12v 30A PS, Acrylic case, Overkill Y-idlers, Filament alarm, Extruder fan + more.