BuildAThing wrote:Just to add to the conversation, had my one week old power supply fail on my version 3. Opened the power supply up, and found the exact same problem. The power board within the power supply is mounted 1/8 an inch too high. The case puts strain on the connector pulling the pins from the solder connection. When I opened the power supply the connector was simply hanging from the ground wire. I've resoldered it, but I think as the solder gets warm from current, while not liquid, will distort enough to pull free from the board again. I even noticed that board had bent from the stress.
I tried not to tighten up the screws too much to reduce the stress, however that leaves a slight space between the connecter and the body of the case. Not a good idea with 120 volts floating around about a 1/4 of an inch away.
May request a new power supply just to be safe. Assuming the problem has been fixed in a new batch.
Hey guys, maybe a bit of copper to drop the connection down 1/8th of an inch so everything lines up correctly?
The problem is with the case opening, it was cut in the wrong place (too high). Adding some copper stand-offs to offset the connector is one solution, but the proper solution is to fix the power supply case opening.
You can do this yourself by enlarging the opening to allow the power connector to sit "lower" in the opening. In the picture below the red line shows where to make the cut, and remove about 1/8". I used a hobby knife, but you can also use a file, the plastic is soft enough to make it easy and fast to work with.

To print or, 3D print, that is the question...
SD3 printer w/too many mods, Printrbot Simple Maker Ed., FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.