1

Topic: Better Heated Bed?

My heated bed just stopped working which isn't bad after having my SD3 for about 3 years. Is there a better option that I should be replacing it with rather than the standard Solidoodle one?

2

Re: Better Heated Bed?

I know a lot of people use PCB heatbeds, but I don't know if you can get one in the standard solidoodle size.

SD3 w/ RUMBA (8825s), merlin hot end (in pieces). Ender3 w/ silent board for PLA printing. Ender5 w/ silent board, e3d v6, new z lead screw, and glass bed. DiY Kossel w/ smoothieboard (in pieces). Vellman Vertex (in pieces)
Shapeoko2 router in process of being converted to laser engraver (in pieces)
Multicam 5000 series CNC Router w/ 11HP spindle, 5x10' table, and auto tool changer (in pieces)

3

Re: Better Heated Bed?

Sure you can. 

200mm x 200mm is the most common size.  I have a MK2B on my SD3 and so far it's been the best heated bed I tried.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

4

Re: Better Heated Bed?

This is you, right Pirvan? Sorry to be a massive creep and repost your own images, but I'm considering chucking out my bed and starting over, looks like you've got a tidy (not too difficult!) setup I'd be interested in emulating! smile

http://www.soliforum.com/misc.php?action=pun_attachment&item=8862&download=0

Firstly, springs and knobs look pretty ace; you've got those nearly solid looks like!
I see glass straight on top of MK2B.

So a couple of questions about your application:
* What is the layer under the MK2B that the screws go into - is that just alu as per original, or another chunk of FR4 or something?
* Is there insulation between the two layers?
* Do you hairspray the underside or use clips?

Post's attachments

pirvanbed.png
pirvanbed.png 66.96 kb, file has never been downloaded. 

You don't have the permssions to download the attachments of this post.
SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

5

Re: Better Heated Bed?

dont know if it will help you any, grob, but our Folgertech 2020 Prusa came with a MK2B bed - for the glass topper I simply laid down some Kapton tape on the MK2 and hairsprayed the glass to that to avoid using clips.

Been considering stealing the Mk2 from the Prusa and installing it on the SD4... LOL

SD4 #1 & #2 - Lawsy carriages, E3D v6, Rumba controller board, mirror bed plate, X motor fan, upgraded PSU & Mica bed heater
SD4 #3 - in the works ~ Folgertech FT-5, rev 1
Printit Industries Beta Tester - Horizon H1

6

Re: Better Heated Bed?

grob wrote:

This is you, right Pirvan? Sorry to be a massive creep and repost your own images, but I'm considering chucking out my bed and starting over, looks like you've got a tidy (not too difficult!) setup I'd be interested in emulating! smile

http://www.soliforum.com/misc.php?action=pun_attachment&item=8862&download=0

Firstly, springs and knobs look pretty ace; you've got those nearly solid looks like!
I see glass straight on top of MK2B.

So a couple of questions about your application:
* What is the layer under the MK2B that the screws go into - is that just alu as per original, or another chunk of FR4 or something?
* Is there insulation between the two layers?
* Do you hairspray the underside or use clips?

The surface right under the MK2 is a replacement for the Alu bed, and is solid copper. 

Before I installed the MK2, I was trying various other options, and one of them was the replacement of the Aluminum bed with a solid copper one so I can get better heat dispersal.  It worked, but I kept blowing out the heater pads so I eventually went with the MK2.  Frankly it doesn't matter what's underneath the MK2, it's only there to support the PCB

I stripped all the stuff off the original bed, heater pad, fiberglass insulation, Kapton tape, everything, so I's nice and clean.  It still uses the same screws for adjustment as before.

The insulation between the bed and the PCB, is just some VHB tape.  The stuff stick like mad, and it's not affected by heat.  I used about 10 1/2" squares in the corners, side and center.  The VHB tape I used seems to be about 1.25mm thick.  I ran the power wires and thermistor under the copper bed.  I also drilled a hole in the center of the bed so I can push the thermistor up to the PCB, then the power wires come up front.

As for the glass bed, I started by using clips, but found that hairspray works great to hold both the glass and the print, that's all that's holding the glass in place, Aquanet hairspray.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

7

Re: Better Heated Bed?

Happy 1,000 Pirvan smile

SD2 - Stock - Enclosure - Heated Bed - Glass Plate - Auto Fire Extinguisher
Ord Bot Hadron - RAMPS 1.4 - Bulldog XL - E3D v6 - 10" x 10" PCB Heated Build w/SSR - Glass Plate
Thanks for All of Your Help!

8

Re: Better Heated Bed?

IronMan wrote:

Happy 1,000 Pirvan smile

+1

Printit Industries Model 8.10 fully enclosed CoreXY, Chamber heat
3-SD3's & a Workbench all fully enclosed, RH-Slic3r Win7pro, E3D V6, Volcano & Cyclops Hot End
SSR/500W AC Heated Glass Bed, Linear bearings on SS rods. Direct Drive Y-axis, BulldogXL
Thanks to all for your contributions

9 (edited by pirvan 2015-06-25 19:45:21)

Re: Better Heated Bed?

Didn't even notice until you guys pointed it out...

... I guess that makes this one 1001  wink

BTW, here is a link to the original post on my MK2 installation

http://www.soliforum.com/post/58679/#p58679

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

10

Re: Better Heated Bed?

pirvan wrote:

Frankly it doesn't matter what's underneath the MK2, it's only there to support the PCB

As long as it's not inflammable wink

SD3 w/ RUMBA (8825s), merlin hot end (in pieces). Ender3 w/ silent board for PLA printing. Ender5 w/ silent board, e3d v6, new z lead screw, and glass bed. DiY Kossel w/ smoothieboard (in pieces). Vellman Vertex (in pieces)
Shapeoko2 router in process of being converted to laser engraver (in pieces)
Multicam 5000 series CNC Router w/ 11HP spindle, 5x10' table, and auto tool changer (in pieces)

11 (edited by pirvan 2015-06-25 21:44:39)

Re: Better Heated Bed?

I would hope my comment was taken to mean that it doesn't matter if the platform is Aluminum, or Copper.

I'd like to think folks here are smart enough to figure that part out.....

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

12

Re: Better Heated Bed?

If I'm going to be serious for a moment, I would actually think something like ceramic would work really well if you could get a flat enough piece. It would insulate the back of the PCB and help direct heat out the top, especially if you have glass or something on it. If you're sitting the PCB on copper, a lot of the heat is going to go into the copper and not the glass.

SD3 w/ RUMBA (8825s), merlin hot end (in pieces). Ender3 w/ silent board for PLA printing. Ender5 w/ silent board, e3d v6, new z lead screw, and glass bed. DiY Kossel w/ smoothieboard (in pieces). Vellman Vertex (in pieces)
Shapeoko2 router in process of being converted to laser engraver (in pieces)
Multicam 5000 series CNC Router w/ 11HP spindle, 5x10' table, and auto tool changer (in pieces)

13

Re: Better Heated Bed?

Correct me if I am wrong but most kits and builds I have seen that use a pcb type heater have nothing under it. It is used to heat a plate of glass or aluminum placed on top of it. My last two printers I had where made that way as well.

Printing since 2009 and still love it!
Anycubic 4MAX best $225 ever invested.
Voxelabs Proxima SLA. 6 inch 2k Mono LCD.
Anycubic Predator, massive Delta machine. 450 x 370 print envelope.

14

Re: Better Heated Bed?

TheBaron wrote:

If you're sitting the PCB on copper, a lot of the heat is going to go into the copper and not the glass.

That's the reason it's not sitting on top of the copper bed, rather it's sitting on insulators that space it a little over 1mm above the copper.

In fact, there's very little heat going into the copper.  I can put my hand under the copper bed while the MK2 it's been on for a long time, and it's warm to the touch, but not hot by any stretch.  If anything, the radiated heat is directed back inot the MK2 PCB and distributes it nicely.

carl_m1968 wrote:

Correct me if I am wrong but most kits and builds I have seen that use a pcb type heater have nothing under it. It is used to heat a plate of glass or aluminum placed on top of it. My last two printers I had where made that way as well.

I wanted to reuse the existing bed leveling solution, so short of drilling holes into the MK2, this is the best solution.  The other problem that I see with using the PCB by itself, is that if you don't support it with something rigid, it will flex  Just putting some glass on top is not going to help to keep it straight.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

15

Re: Better Heated Bed?

pirvan wrote:
TheBaron wrote:

If you're sitting the PCB on copper, a lot of the heat is going to go into the copper and not the glass.

That's the reason it's not sitting on top of the copper bed, rather it's sitting on insulators that space it a little over 1mm above the copper.

In fact, there's very little heat going into the copper.  I can put my hand under the copper bed while the MK2 it's been on for a long time, and it's warm to the touch, but not hot by any stretch.  If anything, the radiated heat is directed back inot the MK2 PCB and distributes it nicely.

carl_m1968 wrote:

Correct me if I am wrong but most kits and builds I have seen that use a pcb type heater have nothing under it. It is used to heat a plate of glass or aluminum placed on top of it. My last two printers I had where made that way as well.

I wanted to reuse the existing bed leveling solution, so short of drilling holes into the MK2, this is the best solution.  The other problem that I see with using the PCB by itself, is that if you don't support it with something rigid, it will flex  Just putting some glass on top is not going to help to keep it straight.


3mm thick glass is not going to flex so the pcb would not flex either. The perimeter of the pcb can be drilled if needed, the etchings are usually a quarter to half inch in and only on one side. But whatever works best for you, I was just pointing out the normal use of the pcb type heaters.

Printing since 2009 and still love it!
Anycubic 4MAX best $225 ever invested.
Voxelabs Proxima SLA. 6 inch 2k Mono LCD.
Anycubic Predator, massive Delta machine. 450 x 370 print envelope.

16

Re: Better Heated Bed?

pirvan wrote:

That's the reason it's not sitting on top of the copper bed, rather it's sitting on insulators that space it a little over 1mm above the copper.

I couldn't see that. Good move on your part smile

SD3 w/ RUMBA (8825s), merlin hot end (in pieces). Ender3 w/ silent board for PLA printing. Ender5 w/ silent board, e3d v6, new z lead screw, and glass bed. DiY Kossel w/ smoothieboard (in pieces). Vellman Vertex (in pieces)
Shapeoko2 router in process of being converted to laser engraver (in pieces)
Multicam 5000 series CNC Router w/ 11HP spindle, 5x10' table, and auto tool changer (in pieces)

17

Re: Better Heated Bed?

So tidy - the VHB tape will have a tiny amount of give in shear so it will probably not do the whole bimetallic-strip flexing thing when it heats up. So sensible, and think of how easy this would be to assemble for a manufacturer... smile

My plan is now to keep the existing alu bed, but assemble my MK2 on top exactly how you've done with your copper plate. Thanks Pirvan! smile

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

18

Re: Better Heated Bed?

Just looking up the VHB tape: it's a great idea here.

3M wrote:

Assuming good adhesion to the substrates, the tapes can typically tolerate differential
movement in the shear plane up to 3 times their thickness.

http://multimedia.3m.com/mws/media/6710 … -tapes.pdf

* 3M 5952 series = 120C long term temps
* 3M 4941 series = 93C long term temps

Currently recommending using 5952 rather than 4941 for the bed application. Plenty on eBay and locally.

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

19 (edited by TickTock 2015-06-30 00:26:53)

Re: Better Heated Bed?

Here's a good thread you may want to read.
http://www.soliforum.com/topic/9004/sd4 … tallation/
On the third page, I had come to the conclusion that SD was on the right track with their design.  Just needed beefing up (thicker Aluminum plate, higher wattage heater).

20

Re: Better Heated Bed?

pirvan wrote:
TheBaron wrote:

If you're sitting the PCB on copper, a lot of the heat is going to go into the copper and not the glass.

That's the reason it's not sitting on top of the copper bed, rather it's sitting on insulators that space it a little over 1mm above the copper.

In fact, there's very little heat going into the copper.  I can put my hand under the copper bed while the MK2 it's been on for a long time, and it's warm to the touch, but not hot by any stretch.  If anything, the radiated heat is directed back inot the MK2 PCB and distributes it nicely.

This seemed like a really clean solution for a bed so I decided to give it a try, and just got it done. I believe I followed the exact same steps pirvan took, clean alu plate, pads of vhb tape and then the pcb. But so far the bed is not performing as I hoped it would.

For me, the alu bed below the pcb gets really hot, as hot as the pcb does I'd say. I really don't know what's transfering the heat, the only physical contact between the two plates are the approx 15 10x10mm vhb pads. But the effect of this heating is contributing to the fact, that my pcb takes a long time to heat up, maybe 15-20 mins to 110C in my enclosed SD4.

The pcb resistance is 1.5 ohm and I'm feeding it 12V through my 500w server psu and a dc/dc ssr. This 100W of heating power should perform better I belive, and I'm wondering how much the heating of the alu bed contirbute to this, and what can I do about it. So a few questions:

- Is 15-20mins way off for a pcb bed?
- What about others that have tried this, does the supporting plate heat up for you?
- What other possibilities come to mind to put between the pcb and the supporting plate?

br, veehoo

21 (edited by grob 2015-11-12 22:46:08)

Re: Better Heated Bed?

Hi veehoo,

I've got the same setup, and seems to be working well. A couple of application notes if they're helpful to anyone:

* I drilled a reasonably-sized hole (8mm or something?) in the middle of the aluminium to pass the thermistor cable through, thermistor was glued in place in the middle of the MK2B with RTV silicone. Once I'd taped the MK2B down, I then taped the thermistor cable under the aluminium so it doesn't pull out.

* I let the power connections to the MK2B overhang the edge of the aluminium plate a little, so they didn't short. Otherwise was looking a bit close to the plate for comfort, especially considering a head crash or a bit of mucking around could compress the VHB a bit...

* My MK2B had a bow in it, which I had to flatten out by clamping it to the glass initially, and heat cycling. The flexibility of the VHB meant it was stretching up in the middle and compressing down at the edges, and remained a fairly poor contact with the glass initially. Now it's settled down and I'm back to hairspray attachment, which is a relief.


15-20 mins doesn't sound extraordinarily slow to go from 20Cish to 100C stable. I'll probably do 10-15. My plate does get warm, I tend to avoid touching the whole thing anyway. Slowness and heating of the plate is not necessarily something to be alarmed about unless they're preventing you from reaching the required temperature (or you're impatient enough! haha) - losses will contribute to stability and enclosure temperature. At the moment, with ambients of about 22-25C, I'm getting a steady-state enclosure temp of a happy 40-45C with bed heater set to 100C, enclosure heater off. While this means my bed heater is losing quite a lot, probably from both sides, I'm not particularly concerned as the losses are going somewhere helpful, and this setup is achieving a real glass temperature much closer to the indicated, unlike the solidoodle pad previously.

Are you sure the PCB isn't slightly bowed and contacting the aluminium at the middle of the plate? Is there a piece VHB tape in the middle (I did this to help flatten the thing a bit)?

How is your thermistor attached? If the thermistor is reading low (i.e. is not very well bonded to the plate) then the PCB will be at an extra-high temperature and may be the cause of the surrounding stuff being surprisingly warm too. You can sanity-check with a multimeter and thermocouple taped on top of the PCB, and go for a test run. smile

I've thought an alternative could be maybe a bit of 3-6mm fibro board or similar between the PCB and the aluminium, use the double-sided tape on both sides, or maybe even epoxy the PCB to the fibro (I think they have similar thermal expansion coefficients).

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

22

Re: Better Heated Bed?

Did you guys check the actual surface temps of the PCB/Glass? 

When I did my mod, I reused the original thermistor that came with the heater pad (so I wouldn't have to make firmware changes),

Then I heated the bed to the same temp as before (95°C).  it took a pretty long time to gete there (don't really remember how long), but when I put my hand on it, it nearly burned me.  So I put some black tape on the surface and checked it with an IR thermometer.  It read some crazy high number like 120°C, so I stepped down the temp and found that 65°C is the magic number.  It also takes only 5 minutes to get there, so it's pretty quick.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

23

Re: Better Heated Bed?

Hi grob,

Thank's for your helpful answer, gave me lots of info and thoughts. I'll start by explaining my build:

I also had a similar bow in my mk2b so that the middle part of the pcb was higher than the corners, so I screwed the pcb to a flat wooden plate before attaching the alu bed with pads of vhb tape. I got it reasonably flat but maybe not perfect, so I'm hoping it'll also settle down straight in time. I put small tape pads on corners, sides, the middle and a few in between. Before that, I glued the thermistor to the mk2b with this: http://www.amazon.com/Arctic-Alumina-Th … B0009IQ1BU . And I also drilled a hole to the alu bed for the thermistor wire to run through and taped the wires on the alu bed. The pcb is definitely not touching the alu bed.

I took your advice and measured the temperature with my (VC99) multimeter, and it shows the same temp as the thermistor so I think I'm good there. Also, i think my thinking has been clouded by the crappy SD4 heater, and maybe I don't need 110C on the thermistor reading with this setup. It'd also help with the heating time, I do get from 20C to 100C in about 12min, the last 10 degrees to 110C is very slow.

So, all in all, maybe I need to stop worrying and start printing smile First test prints @100C came out fine at least.

Thanks for your help,

veehoo

24

Re: Better Heated Bed?

veehoo wrote:

I took your advice and measured the temperature with my (VC99) multimeter, and it shows the same temp as the thermistor so I think I'm good there. Also, i think my thinking has been clouded by the crappy SD4 heater, and maybe I don't need 110C on the thermistor reading with this setup. It'd also help with the heating time, I do get from 20C to 100C in about 12min, the last 10 degrees to 110C is very slow.

So, all in all, maybe I need to stop worrying and start printing smile First test prints @100C came out fine at least.

Thanks for your help,

veehoo

And you could go further down from there.  I would knock it down to 95°, then if that works fine, another 5° lower.  My actual surface temps are about 88-90°C and they hold just fine.

That will probably cut down your heating time even further.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

25 (edited by Tin Falcon 2015-11-14 16:24:04)

Re: Better Heated Bed?

3dheatbeds on e-bay

http://www.ebay.com/sch/3dheatbeds/m.ht … amp;_from=
FYI these are Made in USA

Tin

Soliddoodle 4 stock w glass bed------Folger Tech Prusa 2020 upgraded to and titan /aero extruder mirror bed
FT5 with titan/ E3D Aero------MP mini select w glass bed
MP Utimate maker pro-W bondtech extruder
Marlin/Repetier Host/ Slic3r and Cura