251

Re: Odd circle test results

AZERATE wrote:
jagowilson wrote:

Only part I can't break I betcha is the RUMBA.

Mind if I take a crack at it, then? wink

big_smile big_smile big_smile
Third times the charm right AZERATE?

Printit Industries Model 8.10 fully enclosed CoreXY, Chamber heat
3-SD3's & a Workbench all fully enclosed, RH-Slic3r Win7pro, E3D V6, Volcano & Cyclops Hot End
SSR/500W AC Heated Glass Bed, Linear bearings on SS rods. Direct Drive Y-axis, BulldogXL
Thanks to all for your contributions

252 (edited by jagowilson 2014-11-07 16:44:07)

Re: Odd circle test results

Hahahah. I still can't believe mine isn't dead after shorting bed heat +/- together and causing an enormous, loud spark, or shorting a stepper when I (for some reason) insisted on checking VREF with a multimeter tongue

Or, even when I hooked up the endstops wrong and tied +/- 12V together. It's been through hell.

253 (edited by jaques 2014-11-07 16:47:37)

Re: Odd circle test results

Sounds like the honey badjer of mobos.

jagowilson, are you sure it has glued the rod as well and not just the plastic and created a smooth surface for the rod to slide instead?

254 (edited by jagowilson 2014-11-07 16:49:55)

Re: Odd circle test results

i don't know what that means. i pushed the rod out as far as it would go to the right, dropped in a ton of glue, and pushed the rod back to the left and let it dry. i put glue on both sides.

255

Re: Odd circle test results

jagowilson wrote:

Hahahah. I still can't believe mine isn't dead after shorting bed heat +/- together and causing an enormous, loud spark, or shorting a stepper when I (for some reason) insisted on checking VREF with a multimeter tongue

Or, even when I hooked up the endstops wrong and tied +/- 12V together. It's been through hell.

Haha that's impressive but as an electrical engineer you probably cut the power before any real damage occurred. The biggest concern is always how long power flowed through the short circuits. Seconds are usually fine, anything longer than 5 seconds is definitely going to cause wires to heat up and electronics parts to explode.

Smell is always constant though. If it stinks, something is very likely damaged.

256

Re: Odd circle test results

it refuses to give up its magic smoke. pretty stubborn

257

Re: Odd circle test results

jagowilson wrote:

Yeah I watched it again and you may have the same problem. Mind doing another video at 60mm/s? You were printing pretty slow smile

It doesn't matter anyway. I have NO interest in getting the stock carriage to work. Anyone who wants good circles should put in the effort to upgrade to the lawsy carriage. Any other route is a waste of time and probably won't get you anywhere. But you're welcome to try. Now that mine is busted I have even less interest.

Might as well not resist putting in effort to make it work well. Do you want a 3d printer that works or hurt feelings? The issue is so minor that your printers are usable so you will have to make the time/effort vs results trade-off yourselves. The upgrade is not difficult; I know what to do already and I don't have a single part except the printed carriages. I spent $70, you guys could do it for $20 if you put in the effort to salvage your existing rods. I'm just being anal and throwing out all stock components to be on the safe side. Since we're all novices, I'll walk you guys through the upgrade if you are at all interested, but you're going to need to show some willingness to put in effort toward your printer.

I'm done thinking about circles... I want to master the art of 3d printing.

But I will post a perfect circle in this thread once I have it.

I am very interested in junking EVERY stock component on this printer. After going through this entire thread, I am very disappointed in the printer and with Solidoodle. I should have just waited a few more months and bough a different one. I am going to go through this thread one more time and gather all the parts that I need to fully upgrade my SD4. Once I have all the parts, I will send you a PM.

Also, I will take another video for the circle test at a faster speed.

258 (edited by jagowilson 2014-11-07 19:19:14)

Re: Odd circle test results

well don't go too crazy. enjoy printing before you rip out everything smile but upgrades will serve you well. i like the ones ive done so far. Happy to help you with what I can, but only do one upgrade at a time. As noted in your other thread, start with the e3d.

But let's not get too far off base here. I'm going to put a drop of superglue on the bottom side of the belts tonight and try to get my printer going. Let's see what happens.

259

Re: Odd circle test results

jagowilson wrote:

well don't go too crazy. enjoy printing before you rip out everything smile but upgrades will serve you well. i like the ones ive done so far. Happy to help you with what I can, but only do one upgrade at a time. As noted in your other thread, start with the e3d.

But let's not get too far off base here. I'm going to put a drop of superglue on the bottom side of the belts tonight and try to get my printer going. Let's see what happens.

Will do. Definitely going to get that e3d first. Im going to take a closer look at my printer tonight and see putting epoxy on the rods will help.

I also have a closed belt design in my printer just so it is noted. Im going to print off the lawsy carage this weekend.

260 (edited by jaques 2014-11-07 19:47:57)

Re: Odd circle test results

nbourg8 wrote:

I look forward to this video.

Apologies for bad quality this time, don't have the good camera right now.

I first show that the teflons or nylons or whatever are tightened by trying to move the carriage piece up and down with no success. And then I twist it.
This isn't seen in this video, but I later noticed, since both my rods are sticking a bit out from the other side of the carriage where the x motor is, that both of the rods are rotating. I could both feel it rotating on my fingers and see it as well.

If anyone is having trouble noticing if the rods rotate by looking at them, you can try to feel the tips with your fingers instead.

jagowilson wrote:

i don't know what that means. i pushed the rod out as far as it would go to the right, dropped in a ton of glue, and pushed the rod back to the left and let it dry. i put glue on both sides.

I just mean the glue you used might have sticked to the plastic but not to the metal rod. Since the rod has a smooth surface, it can easily slide on the hardened glue which has also taken a smooth surface shape.
Like I said its hard to notice if a symmetrical shape like a rod is rotating or not. Try feeling the tips of the rods with your fingers like I did while your twisting it.
The rods are pretty strong, I just can't imagine twisting them being physically possible if the rods are secured to the plastic parts.

261

Re: Odd circle test results

jagowilson wrote:

I got some m3 screws, washers, nuts and Zip ties so if my printer works I will do my best to test the belt theory tonight.

Anyone have any suggestions for what to use to punch a hole in my belts ?


buy one of the Leather punches with the rotating head that has several sizes like I use on my belts etc. many hardware stores carry them

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

262

Re: Odd circle test results

nbourg8 wrote:
jagowilson wrote:

Hahahah. I still can't believe mine isn't dead after shorting bed heat +/- together and causing an enormous, loud spark, or shorting a stepper when I (for some reason) insisted on checking VREF with a multimeter tongue

Or, even when I hooked up the endstops wrong and tied +/- 12V together. It's been through hell.

Haha that's impressive but as an electrical engineer you probably cut the power before any real damage occurred. The biggest concern is always how long power flowed through the short circuits. Seconds are usually fine, anything longer than 5 seconds is definitely going to cause wires to heat up and electronics parts to explode.

Smell is always constant though. If it stinks, something is very likely damaged.


I can list tons of incidents to the contrary where very expencive components fried faster than 1 sec from even less voltage/amps thats why good mutimeters have a 0.1 amp fast blow fuse to protect them and that dont help sometimes and still explodes the meter leaving just a lead wire dangling in your hand and ringing ears LOL

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

263

Re: Odd circle test results

note; when printing printer parts be sure your printer is printing 100% solid with no gaps between perimeters so parts dont break during use. thats why mine took so long as my old SD2 hotend dont heat fast enough to keep up with flow rates used printing bigger than .1mm

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

264

Re: Odd circle test results

I tried the superglue and it did not work for me but considering my printer's x axis is held together with duct tape and zip ties right now it is hard to say for sure. On the other hand my y axis does glide a little easier since doing it so someone else should give it a shot. You can't hurt anything.

I'll let you all know if the lawsy carriage fixes it smile all my printer will do from this point on is print spares for it until they are installed.

Good luck guys.

265 (edited by jaques 2014-11-08 07:41:24)

Re: Odd circle test results

jagowilson wrote:

I tried the superglue and it did not work for me but considering my printer's x axis is held together with duct tape and zip ties right now it is hard to say for sure.

Better get the replacement carriages printed asap. You can't know how much longer that will last.

You can't hurt anything.

http://media.giphy.com/media/KiaU2EUyxjQB2/giphy.gif

But if serious, I think superglue melts ABS and I don't know how well it will work for this.
Don't know about epoxy, but if it is used by Solidoodle (even though a bit too sparingly), then I guess it will work.

Good luck with upgrading your carriages. Before tearing this one apart though make sure the LM8UU bearings you got fit in the carriage holes properly. They are after all circular shapes and you aren't able to print proper circles.

Before gluing the rods in place though I need to make sure what angle is the right one. When I twist mine, it just stays where I rotated it, there's no correct angle it moves back to when I let it go. I think if I'll secure it at a wrong angle, the plastic might not handle the pressure during operation and snap. I just thought about this, maybe this is what happened for you?

And I also thought about this lately: since some of us are having fan speed and led dimming issues while printing and it doesn't go away with a 30A power supply, I have a suspicion that its caused by our y movement not being so smooth as yours and being hard on the y motor?

266 (edited by jagowilson 2014-11-08 08:17:54)

Re: Odd circle test results

Jaques wrote:

Better get the replacement carriages printed asap. You can't know how much longer that will last.

I have a whole set printed but I'm going to print spares just to be safe smile it'll be interesting to see which versions I actually end up being able to use.

Jaques wrote:

Good luck with upgrading your carriages. Before tearing this one apart though make sure the LM8UU bearings you got fit in the carriage holes properly. They are after all circular shapes and you aren't able to print proper circles.

Luckily the LM8UU holders are printed along Z so they came out fine. It's also ok to use a bit of tape to hold them in place I believe. Before I attempt to insert them into the new carriage I need to ensure they work well on the rods. Apparently LM8UUs have a lot of variance so I got 12 and will have to pick the best 8.

Cutting the rods after they arrive is the next step. Getting a hacksaw this weekend and have a friend of mine do it since he works with wood all the time and can use a saw much better than I can.

I may have to work some magic/use bfi (brute force & ignorance) to get the rods to fit into the holes for them in the printed carriage, but it's plastic, so they should expand enough to hold them. The lawsy design uses set screws to hold them in place, rather than epoxy, so as long as I can get them in I'm set.

Jaques wrote:

Before gluing the rods in place though I need to make sure what angle is the right one. When I twist mine, it just stays where I rotated it, there's no correct angle it moves back to when I let it go. I think if I'll secure it at a wrong angle, the plastic might not handle the pressure during operation and snap. I just thought about this, maybe this is what happened for you?

You should definitely check, you want the two parts to be level--maybe you could use a long board or something layed across to make them in line vertically. What's interesting is my carriage will not twist in the same way yours or nburg8's will. I only had side-to-side movement of the rod that seems to have disappeared after gluing the rods down. There was also a tiny bit of forward/backward play along Y that similarly disappeared.

As for this happening to me, I think it is most likely that this occurred before I glued the rods down. Recall that I had noticed my X-belt was suddenly loose in the same way cipher0's was. If anything the twisting motion prior to gluing it down likely caused this to happen. My printer has seen a lot of use with the rods loose that way (almost 3 spools now, perhaps I print way too much stuff smile, but I guess that shows us how non-severe our troubles really are), so it's probably been slowly dying since day 1.

I made one last effort to reassemble the carriage. I noticed my bushings were just a tiny bit crooked so I took some air duster and sprayed it sideways on the bushings to cool the surrounding rubber and pop them back center. I learned this technique from adjusting the press fit positive pins on mechanical electronic cigarette mods.

As you can imagine no improvement. The last thing I keep forgetting about is the Y motor's pulley position. However that is screwed down so tight I simply can't budge it. One bit. Not a single movement of the set screw is possible. I even disconnected it and took it off the side of the case to give myself ample room to work on it. I don't know how to approach this problem and move the pulley but it must be tried. I'll get a new motor and pulley if my circles still suck with the lawsy carriage.

Solidoodle also didn't send me all the belts pictured on the product page. They only sent me the 2 Y belts, neither of which were the ones I really needed sad my Y motor belt is frayed so it needs replacement. I'll contact support and get this remedied.

267

Re: Odd circle test results

jagowilson wrote:

The last thing I keep forgetting about is the Y motor's pulley position. However that is screwed down so tight I simply can't budge it. One bit. Not a single movement of the set screw is possible.

Same here. Maybe its even glued there because maybe 1 set screw isn't enough for all the force it gets compared to the other parts.

268 (edited by cipher0 2014-11-08 08:59:30)

Re: Odd circle test results

jagowilson wrote:

As for this happening to me, I think it is most likely that this occurred before I glued the rods down. Recall that I had noticed my X-belt was suddenly loose in the same way cipher0's was.

I haven't actually checked my printer to see if my x carriage part is broken as yours. been pretty busy.
I'll also check to see if my x rods are not glued either and if I can twist my carriage.

Solidoodle also didn't send me all the belts pictured on the product page. They only sent me the 2 Y belts, neither of which were the ones I really needed sad my Y motor belt is frayed so it needs replacement. I'll contact support and get this remedied.

How solidoodley of them.
Why don't you just get a roll of timing belt at cheaper price without bullshit mistakes, since you say you don't need closed loop belts?

EDIT: its fine.
http://i.imgur.com/J6ane7J.jpg

http://i.imgur.com/EDsPDAa.jpg

http://i.imgur.com/L8uoPP8.jpg

269 (edited by cipher0 2014-11-08 11:20:22)

Re: Odd circle test results

Oh, also my carriage twists the same way.
The right side is glued in place, but on the left side there is almost no trace of epoxy. So the rods rotate and allow twisting.

At first I was like this is normal, the left part of the carriage isnt glued to allow easier replacement of the x carriage, or to add some flexibility like on the bed or whatever, but since I see a bit of epoxy anyway I don't think this is normal.

270

Re: Odd circle test results

Slightly off-topic, but are those GT2 pulleys?  If so, I think the default X & Y steps/mm should be set to 80 vs. 78.74...

SD2 - Stock - Enclosure - Heated Bed - Glass Plate - Auto Fire Extinguisher
Ord Bot Hadron - RAMPS 1.4 - Bulldog XL - E3D v6 - 10" x 10" PCB Heated Build w/SSR - Glass Plate
Thanks for All of Your Help!

271 (edited by jagowilson 2014-11-08 14:58:44)

Re: Odd circle test results

The default was 88 for me. IronMan, please elaborate.

272 (edited by jagowilson 2014-11-08 15:08:21)

Re: Odd circle test results

I'll try it, but I'm gonna be busy so in the meantime here is the identifying information on my belts.

Also for the record the default axis linear resolution step size (or as marlin calls default axis steps per unit) for x and y is 88 steps per mm, not 80.

Post's attachments

image.jpg
image.jpg 1.05 mb, file has never been downloaded. 

You don't have the permssions to download the attachments of this post.

273 (edited by cipher0 2014-11-08 15:22:02)

Re: Odd circle test results

88 for me

274 (edited by jagowilson 2014-11-08 15:22:49)

Re: Odd circle test results

cipher0 wrote:

Oops, I meant 88. Sorry.

jagowilson wrote:

I'll try it

Try what?

78.74 steps per mm. I doubt this will work though because my printer is usually not far off on the dimensions of stuff along X. I don't know how to identify the pulley. No info on it.

275

Re: Odd circle test results

Sorry, derped my numbers (tough week)...

88 steps/mm is good if you have MXL pulleys...Jago, thanks for the pic of the Belt (it says MXL). The 78.74 is for the GT2 pulleys as they have a larger pitch diameter.  It's just that most times the GT2 pulleys I have seen happen to be aluminum and the MXLs are nylon.

Bottom line is you're all good with 88!

SD2 - Stock - Enclosure - Heated Bed - Glass Plate - Auto Fire Extinguisher
Ord Bot Hadron - RAMPS 1.4 - Bulldog XL - E3D v6 - 10" x 10" PCB Heated Build w/SSR - Glass Plate
Thanks for All of Your Help!