Jaques wrote:Better get the replacement carriages printed asap. You can't know how much longer that will last.
I have a whole set printed but I'm going to print spares just to be safe
it'll be interesting to see which versions I actually end up being able to use.
Jaques wrote:Good luck with upgrading your carriages. Before tearing this one apart though make sure the LM8UU bearings you got fit in the carriage holes properly. They are after all circular shapes and you aren't able to print proper circles.
Luckily the LM8UU holders are printed along Z so they came out fine. It's also ok to use a bit of tape to hold them in place I believe. Before I attempt to insert them into the new carriage I need to ensure they work well on the rods. Apparently LM8UUs have a lot of variance so I got 12 and will have to pick the best 8.
Cutting the rods after they arrive is the next step. Getting a hacksaw this weekend and have a friend of mine do it since he works with wood all the time and can use a saw much better than I can.
I may have to work some magic/use bfi (brute force & ignorance) to get the rods to fit into the holes for them in the printed carriage, but it's plastic, so they should expand enough to hold them. The lawsy design uses set screws to hold them in place, rather than epoxy, so as long as I can get them in I'm set.
Jaques wrote:Before gluing the rods in place though I need to make sure what angle is the right one. When I twist mine, it just stays where I rotated it, there's no correct angle it moves back to when I let it go. I think if I'll secure it at a wrong angle, the plastic might not handle the pressure during operation and snap. I just thought about this, maybe this is what happened for you?
You should definitely check, you want the two parts to be level--maybe you could use a long board or something layed across to make them in line vertically. What's interesting is my carriage will not twist in the same way yours or nburg8's will. I only had side-to-side movement of the rod that seems to have disappeared after gluing the rods down. There was also a tiny bit of forward/backward play along Y that similarly disappeared.
As for this happening to me, I think it is most likely that this occurred before I glued the rods down. Recall that I had noticed my X-belt was suddenly loose in the same way cipher0's was. If anything the twisting motion prior to gluing it down likely caused this to happen. My printer has seen a lot of use with the rods loose that way (almost 3 spools now, perhaps I print way too much stuff
, but I guess that shows us how non-severe our troubles really are), so it's probably been slowly dying since day 1.
I made one last effort to reassemble the carriage. I noticed my bushings were just a tiny bit crooked so I took some air duster and sprayed it sideways on the bushings to cool the surrounding rubber and pop them back center. I learned this technique from adjusting the press fit positive pins on mechanical electronic cigarette mods.
As you can imagine no improvement. The last thing I keep forgetting about is the Y motor's pulley position. However that is screwed down so tight I simply can't budge it. One bit. Not a single movement of the set screw is possible. I even disconnected it and took it off the side of the case to give myself ample room to work on it. I don't know how to approach this problem and move the pulley but it must be tried. I'll get a new motor and pulley if my circles still suck with the lawsy carriage.
Solidoodle also didn't send me all the belts pictured on the product page. They only sent me the 2 Y belts, neither of which were the ones I really needed
my Y motor belt is frayed so it needs replacement. I'll contact support and get this remedied.