Yesterday I was able to successfully complete the install on the SD4.
The extruder motor metal bracket was cut with a dremel on the front side (attaching picture). This allowed for the slightly longer motor length but required a more sturdy connection between the motor and the rear of the bracket. To take care of that I used the original (and really long) rear screws, the ones that had a hand full of washers and went through the fan/heatsink/bracket/motor. I removed all the washers and cut about 6.5mm (don't quote me) from the screw to prevent it from reaching the front of the motor. Now when it came time to install the heatsink and fan on the rear of the motor I attached the heatsink first. Bending the fins a bit allowed the screw head to fall into the heatsink (attaching picture) and I could tighten the screws until the motor/bracket/heatsink were secure and I felt confident it would hold up over the long run.
After all that it was time to put the fans, pulley, hot end, etc. together as expected.
The VREF had to be adjusted for the new motor and the steps per mm in EEPROM was doubled.
All in all I'm super happy I did this mod. The walls look great and have a beautiful smooth texture.
Post's attachmentsFinished Install.JPG
Finished Install.JPG 659.11 kb, file has never been downloaded.
Motor Mounting.JPG 538.19 kb, file has never been downloaded.
SD4 Motor Bracket.JPG 540.72 kb, file has never been downloaded.
WallsAfter.JPG 2.39 mb, file has never been downloaded.
WallsBefore.JPG 685.68 kb, 1 downloads since 2014-06-04
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