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Topic: Bed heater wont go past 50C

Since new my Solidoodle 3 bed wont get up to 105C or even close.  Not sure why. Voltage at the board input stays at or above 12 volts.  When in manual mode on Repetier, when I try to get the bed to a high temperature, it gets to around 50c, then turns off both extruder and bed heater after a couple of minutes.  This has been going on since I bought it around this time last year, got frustrated, put in on the shelf, but I need to use it now.  Prints were warping and popping off.  Why would the bed heater not get to 105C.  I need to make an enclosure, but that won't fix the bed heater problem.  Is this a common issue?  Is it a defective heater or control board?  Any ideas?

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Re: Bed heater wont go past 50C

simmunity wrote:

Since new my Solidoodle 3 bed wont get up to 105C or even close.  Not sure why. Voltage at the board input stays at or above 12 volts.  When in manual mode on Repetier, when I try to get the bed to a high temperature, it gets to around 50c, then turns off both extruder and bed heater after a couple of minutes.  This has been going on since I bought it around this time last year, got frustrated, put in on the shelf, but I need to use it now.  Prints were warping and popping off.  Why would the bed heater not get to 105C.  I need to make an enclosure, but that won't fix the bed heater problem.  Is this a common issue?  Is it a defective heater or control board?  Any ideas?

Assuming you don't have an issue with your PC (sleep mode kicking in) You most likely have a bad connection or a short on one of the thermistors.  What errors is R-H showing when this happens?

Printit Industries Model 8.10 fully enclosed CoreXY, Chamber heat
3-SD3's & a Workbench all fully enclosed, RH-Slic3r Win7pro, E3D V6, Volcano & Cyclops Hot End
SSR/500W AC Heated Glass Bed, Linear bearings on SS rods. Direct Drive Y-axis, BulldogXL
Thanks to all for your contributions

3 (edited by simmunity 2014-02-18 19:58:34)

Re: Bed heater wont go past 50C

Hmm, well the bed doesn't actually get hot, so I am guessing the thermistors are reading the actual temperature, and that either the bed heater is not providing enough resistance, the power supply bad and needs to be more like 13.8 volts, the motherboard power transistor is being PWM modulated improperly, or some other problem.  I have oscilloscopes and other test gear, but am looking for the "Oh I know what is causing that problem - experienced person at Solidoodle who has seen it all" to save time and diagnostic work.  Also I can measure the bed temp with a digital thermometer, and so far could easily touch it without getting burned, so it is not getting hot enough.

I get a error message saying resetting use M999 or something like that.

My laptop is just sitting there never, sleeps.  USB connection is never lost apparently.

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Re: Bed heater wont go past 50C

The thermistor connection is most likely loose maybe among other things. I would check the temperature log in RH and see if the temp for the bed or hotend ever got outside of it's temp range. (<3C or >215C for extruder , <3C or >115C for bed) A loose connection will read below 3C causing an emergency shut off and going above the top end for the extruder or bed will also cause the emergency shut off.

I don't know what the top end limit for the extruder is any more. They may have bumped it up since I have had to deal with it.

SD3 w/ mods:
Glass bed with QU-BD heat pad upgrade, threadless ballscrew w/ 8mm smooth rod, spectra line belt replacement, lawsy MK5 extruder, Lawsy replacement carriage, E3D hotend, Ramps 1.4 w/ reprap discount controller, DRV8825 drivers, 12v 30A PS, Acrylic case, Overkill Y-idlers, Filament alarm, Extruder fan + more.

5 (edited by simmunity 2014-02-18 21:24:51)

Re: Bed heater wont go past 50C

I'll check the thermistor connection, but it seems to be indicating the actual temperature correctly and starts at around 20c then climbs to 48c or so but will not keep climbing hotter, then with the having SLOWLY reached 120F (48C) the system turns off bed and extruder heat and faults (in manual mode in repetier).  It would be helpful to know what the normal bed heater element resistance is supposed to be, as I think that is the culprit.  I may just attach the heater bed to my 13.8 volt 10amp DC power supply for ham radio mobile units and see if it will ever get more than 50C running directly off the power supply without the controller board and measure the bed temp with a separate digital thermometer.

Also, I see you both have replaced a lot of parts in your Solidoodle machines, and both have alternative beds.  If this is so, why?  Is the Solidoodle machine as supplied somehow inadequate, or worse broken to actually just work without a LOT of screwing around and replacing half the guts.  If that is so, then this is a problematic situation that sets up customers for frustration and failure.  In cars this is called a Lemon and subject to recall, ARG...

Also I am planning to make an enclosure, boy would be nice if Solidoodle made one, oh that is called a Soldoodle 4...  Solidoodle 2 can get an upgrade case.  Anyway, clearly the machine is meant to run in an enclosure to keep the print temperature hot and this goes beyond what the bed temp issues are.  Is a lexan top, sides and door that is pretty air tight adequate or do I need to actually use something with some insulation coefficient?  thanks for the advice.

6 (edited by elmoret 2014-02-18 21:29:19)

Re: Bed heater wont go past 50C

simmunity wrote:

It would be helpful to know what the normal bed heater element resistance is supposed to be, as I think that is the culprit.

2 ohms. very unlikely this is the problem, as it would not throw a M999 fault.

simmunity wrote:

I may just attach the heater bed to my 13.8 volt 10amp DC power supply for ham radio mobile units

Don't do this. You're wasting your time, the bed is designed to work on 12vDC.

simmunity wrote:

Also, I see you both have replaced a lot of parts in your Solidoodle machines, and both have alternative beds.  If this is so, why?  Is the Solidoodle machine as supplied somehow inadequate, or worse broken to actually just work without a LOT of screwing around and replacing half the guts.  If that is so, then this is a problematic situation that sets up customers for frustration and failure.  In cars this is called a Lemon and subject to recall, ARG...

People replace a lot of the parts in a Mustang too. Doesn't mean its a lemon, just means you bought one of the cheapest 3d printers out there and should have known what to expect. In stock form, it works adequately. You bought the cheapest fully assembled printer out there, don't be upset if you have to replace a few parts to get top performance.

That said, if the thermistor wiring is bad this early in the game, Solidoodle will replace it. If not, wire and connectors are a couple bucks. No reason to get all agitated.

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Re: Bed heater wont go past 50C

Oh - and for what its worth, I've done 500 prints on the stock bed (with glass + hairspray). It does work fine, assuming there isn't some wiring issue.

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Re: Bed heater wont go past 50C

Thanks for the info on the bed heater resistance, I'll double check that.  And I'll check the thermistor as well.

I guess my minor agitation is that I've spent many hours fiddling with this machine, had to align the carriage after shipping, had to figure out that I need to use an acetone and ABS slurry on the kapton bed to get adhesion, and other unstated but essential details to get it to work at all.  Their web site and PR conveys a different image leading me to expect it to just work only to find out it is like my IMSAI 8080 computer from 1976, a very early product and design that is in its infancy still and not really consumer ready.  I am fine with that as an engineer, but just sayin...

I wish Solidoodle made an enclosure kit, but can make something pretty myself, as that seems critical to making larger prints.  The rest seems like it is just an electrical problem that I have to fix.  Again thanks for the support :-)

9 (edited by Tomek 2014-02-19 05:59:35)

Re: Bed heater wont go past 50C

Not sure if this was covered, but the resistors can get a partial burn-out. I don't know how it works, internally. To my understanding, these are nichrome wire set in some form of ceramic, cased in aluminum. But frankly, what I do know, is that I took apart my printer with a similar situation and found what's nominally something like 3-4 ohms was 7.9 ohms, and I wasn't reaching past 65C. A higher resistance means it will pull less from the system, so you would not be able to go too high in temp.

I should note, my heater didn't fail until after about 13 months of running it near 90C.

Eventually I replaced the whole shebam with 2.4 ohms of nichrome wire. I applied two layers of thin kapton, added my wire in a zipzag form, then two layers of kapton, then a layer of aluminum (to reflect), then more kapton, then the standard insulation.

Regards

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Re: Bed heater wont go past 50C

^^ this can happen when the heating pad is made up from multiple runs of nichrome/trace in parallel and one burns out leaving the remaining runs working but at reduced wattage.

I have seen heating pads made like this for other kits but I am not sure if the SD ones are made this way... as I haven't had any of mine fail(yet smile ) so no heating pad postmortem...

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Re: Bed heater wont go past 50C

^With respect to what Ronsii said:

I personally have an older SD2, so mine was just an aluminum resistor. Yours can be a pad. I dont know how common the problem would be with the pad. But all you have to do is measure the resistance of it. This can be done without taking apart the bed.

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Re: Bed heater wont go past 50C

Tomek wrote:

^With respect to what Ronsii said:

I personally have an older SD2, so mine was just an aluminum resistor. Yours can be a pad. I dont know how common the problem would be with the pad. But all you have to do is measure the resistance of it. This can be done without taking apart the bed.

Why would bad resistance throw a M999?

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Re: Bed heater wont go past 50C

I just reread the first post smile  @Simmunity, are you turning both hotend and bed on at the same time before printing? if so then you may be risking a clog from the hotend being on too long without extruding and also the 999 error is probably from the PID's not being tuned properly... maybe smile it would help to see a pic of the temp graph in RH if possible.

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Re: Bed heater wont go past 50C

2n2r5 wrote:

The thermistor connection is most likely loose maybe among other things. I would check the temperature log in RH and see if the temp for the bed or hotend ever got outside of it's temp range. (<3C or >215C for extruder , <3C or >115C for bed) A loose connection will read below 3C causing an emergency shut off and going above the top end for the extruder or bed will also cause the emergency shut off.

I don't know what the top end limit for the extruder is any more. They may have bumped it up since I have had to deal with it.

This.

We are working on replacing the current wiring set up.

Former Solidoodle employee, no longer associated with the company.

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Re: Bed heater wont go past 50C

wardjr wrote:
simmunity wrote:

Since new my Solidoodle 3 bed wont get up to 105C or even close.  Not sure why. Voltage at the board input stays at or above 12 volts.  When in manual mode on Repetier, when I try to get the bed to a high temperature, it gets to around 50c, then turns off both extruder and bed heater after a couple of minutes.  This has been going on since I bought it around this time last year, got frustrated, put in on the shelf, but I need to use it now.  Prints were warping and popping off.  Why would the bed heater not get to 105C.  I need to make an enclosure, but that won't fix the bed heater problem.  Is this a common issue?  Is it a defective heater or control board?  Any ideas?

Assuming you don't have an issue with your PC (sleep mode kicking in) You most likely have a bad connection or a short on one of the thermistors.  What errors is R-H showing when this happens?

And the circle is complete big_smile

Printit Industries Model 8.10 fully enclosed CoreXY, Chamber heat
3-SD3's & a Workbench all fully enclosed, RH-Slic3r Win7pro, E3D V6, Volcano & Cyclops Hot End
SSR/500W AC Heated Glass Bed, Linear bearings on SS rods. Direct Drive Y-axis, BulldogXL
Thanks to all for your contributions

16

Re: Bed heater wont go past 50C

smile Sorry I didn't read closely.

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Re: Bed heater wont go past 50C

Tomek wrote:

smile Sorry I didn't read closely.

Why are you apologizing?  You had a valid thought.

The circle is complete because we are back to the first response from me that suggested a bad connection or short with the thermistor. smile

Printit Industries Model 8.10 fully enclosed CoreXY, Chamber heat
3-SD3's & a Workbench all fully enclosed, RH-Slic3r Win7pro, E3D V6, Volcano & Cyclops Hot End
SSR/500W AC Heated Glass Bed, Linear bearings on SS rods. Direct Drive Y-axis, BulldogXL
Thanks to all for your contributions

18

Re: Bed heater wont go past 50C

I just read this, and I'll add my 2 cents in , although the OP is being helped by Solidoodle already.

I had the exact same problem few months ago, bed would only heat up to about 50°C and not any further.  In my case, it was the bed heater.  I replaced it with a QU-BD and never looked back.

Here is a quick check to eliminate the faulty wiring (I assume the extruder heater is working OK, because he said he can print stuff).

Swap the bed heater and Extruder heater wiring on the board. Then in RH click the extruder heater.  Since the bed is now plug in the extruder heater connector, it should start heating the bed.  You should see the temp climb up on the bed heater.

If there's nothing wrong with the bed, it should warm up to 90-100°C. Turn it off manually.  You don't want to leave it on, becuase the thermal cut-off won't work correctly with the heater bed plugged into the extruder connector.

At least this will tell you if your bed heater is good or bad. 

Good luck.

P.S. don't forget to put everything back to normal after the test.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

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Re: Bed heater wont go past 50C

Probably a silly question ,but can the bed be powered by external sourse? If so how would you regulate the temperature?

SD3, E3D hotend,linear bearing on x/y axis',pillow block bearing on y conneting rod, ball bearngs on front y axis, fan on y stepper motor.

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Re: Bed heater wont go past 50C

satman49 wrote:

Probably a silly question ,but can the bed be powered by external sourse? If so how would you regulate the temperature?

Yes, but then you would have to use another system to regulate it smile. Probably a PID controller box, since those are widely available for $15-22.  But you still want to run the same voltage to it, not AC.

21 (edited by ronsii 2014-04-11 05:33:37)

Re: Bed heater wont go past 50C

satman49 wrote:

Probably a silly question ,but can the bed be powered by external sourse? If so how would you regulate the temperature?

You can easily take the current bed output and feed it into a relay/SSR then pipe independent power into the relay to be switched to the bed, this leaves the stock pid controller in charge of maintaining temperature while using a separate power supply.

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Re: Bed heater wont go past 50C

ronsii wrote:
satman49 wrote:

Probably a silly question ,but can the bed be powered by external sourse? If so how would you regulate the temperature?

You can easily take the current bed output and feed it into a relay/SSR then pipe independent power into the relay to be switched to the bed, this leaves the stock pid controller in charge of maintaining temperature while using a separate power supply.

That's kind of how I have mine set up.  Different Heat Pad so my external source is AC but the SSR switches it on and off per the output of the board.  Takes a little tuning but heats up super fast.  My motivation was to remove the load from the board and stock power supply.  Before all my new stuff arrived I actually ran my stock bed with a standard 12v relay and a separate 12V supply and it definitely worked better than stock.  It was a cheap test to perform using a $6 automotive relay and a motor cycle battery as the power supply.  All stuff I had laying around.

Printit Industries Model 8.10 fully enclosed CoreXY, Chamber heat
3-SD3's & a Workbench all fully enclosed, RH-Slic3r Win7pro, E3D V6, Volcano & Cyclops Hot End
SSR/500W AC Heated Glass Bed, Linear bearings on SS rods. Direct Drive Y-axis, BulldogXL
Thanks to all for your contributions