I'm blowing air on it now, as the stepper drivers seemed very hot. I haven't run prints at 97 degrees before, so do you suppose this higher temperature and current draw (bed heater direct from board) could have a motor skipping effect? So the Z-axis was lifting and then not being able to come back down (recall that coming back down = bed go up, which is more work than simply gradually lowering bed!).
Maybe this is why I seemed to be getting all my layers squished together on this print too (sometimes but not every time). I'll be making electronics enclosure with fans soon.
Betwen the PSU fan, extruder fan, hot end fan, and electronics fan (a fan space heater that is not heating) my printer sounds like a wind storm.
Also, there is a very high pitched whine sometimes -_-
SD2 Sanguinololu 1.3a atmega1284p, wood platform, lawsy's carriages, braided fishing line, pallet wood overhead spool mount, carboard/magnet enclosure, glass bed, E3D v6, bed levelling knobs, extended z-stop, 25A DC-DC SSR for bed heater, everything fixed to the SD2 frame, marlin firmware with some adjustments and extra failsafes enabled. I'll never give up on you, little printer that could(n't)!