26

Re: SD3 with "Z" Axis Ball Screw.

Has anyone else done this with the metal table support? You seem to have different table, likes its been laser cut out of wood?

27

Re: SD3 with "Z" Axis Ball Screw.

diyengineer wrote:

Has anyone else done this with the metal table support? You seem to have different table, likes its been laser cut out of wood?

I can now answer this question.  Check out my other post on the print bed bed upgrade. 

http://www.soliforum.com/topic/4650/upg … print-bed/

While I was doing a heaterpad replacement I upgraded to the aluminum platform as well, and moved the ball screw to that platform.

The problem I encountered was the same as before, the ball nut is very tall and large in diameter.  When you bring the platform up to the top, the back edge of the nut hits the horizontal rod ("Y" motion transfer rod).  Not by much, only about 1mm.  So I offset the centerline of the ballscrew forward by about 2mm. This means that the screw and the vertical rods are no longer aligned, rather the screw sits 2mm forward.

To accommodate this, I also had to move the "Z" motor forward 2mm, so I elongated the 4 holes at the bottom of the case.  So now everything works OK, and the platform can move all they way up, with the nut clearing the horizontal rod by 1mm.

http://www.soliforum.com/misc.php?action=pun_attachment&item=4016

Let me know if you need any additional information.  It's not a very tough mod.  Actually this is a lot easier than the mods I had to do for the original wood platform.

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To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

28 (edited by ysb 2014-04-07 12:17:01)

Re: SD3 with "Z" Axis Ball Screw.

rotate the nut 180deg on vertical axis... problem solved... that what i have done when i tested ball screw on my sd2....

29 (edited by pirvan 2014-04-08 18:36:39)

Re: SD3 with "Z" Axis Ball Screw.

You mean install it upside down at the bottom of the plate?  It wouldn't fit, the flange is too wide  The flange is 30mm (front to back), the inside width of the plate is 26mm. 

Then there are a couple of other problems:

Mounting it upside down would have cut the vertical travel by quite a bit, because I'm using a coupling flex nut at the motor side which already reduced the travel down by about 30mm, this would have reduced it another 30mm.

The there's the issue of actually removing the ball screw nut from the screw itself.  They already warn against doing it, because you can never get it back on correctly (all the recirculating balls are preloaded, so they'd fall out.

So it works great the way it is, and the solution to move the axis forward a couple of mm was more than adequate.

Edit:  I had the wrong dimensions in there, because my calipers were offset when I turned them on.  anyway, I fixed the flange and plate dimensions.

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

30

Re: SD3 with "Z" Axis Ball Screw.

For what its worth, I drilled a hole on the bottom of my case and mounted the Z motor underneath the bottom (so you get back that vertical height you lost with the flexicouple.) I already have my solidoodle mounted on some semihard foam so its not resting on the Z-motor

31

Re: SD3 with "Z" Axis Ball Screw.

So we have to set z microstep to 800. Am i right? I have the simular 1204 ballscrew and i ll post the results

32

Re: SD3 with "Z" Axis Ball Screw.

Correct, EEPROM setting for Z steps is 800

To print or, 3D print, that is the question...
SD3 printer w/too many mods,  Printrbot Simple Maker Ed.,  FormLabs Form 1+
AnyCubic Photon, Shining 3D EinScan-S & Atlas 3D scanners...
...and too much time on my hands.

33

Re: SD3 with "Z" Axis Ball Screw.

pirvan wrote:

Correct, EEPROM setting for Z steps is 800

my friend dropped all the metal balls inside the ballscrew nut and we had to put all of them back in and there was 1 extra smile
anyway it took a while but we did it.
It is working fine smile