Topic: Out of the Box 3D Printing
So, my SD3 showed up today. As you guys probable know, I spent a lot of time researching Ian's blog, this site, the SoliWiki, and Solidoodle's website to try to make a game plan for today. I got to say that the research paid off.
I started off by leveling the bed per the Solidoodle instructional video. I downloaded the SD version of RepetierHost, and got it connected to the printer. I removed the leftover white filament from the SD test print, and loaded in black sample that was sent with the printer. I tried a thin-walled test box, but soon realized that I had jumped the gun on that.
I performed Ian's Extruder Calibration (which required a significant change...the stock setting extruded 131mm when told to do 100mm). I then did the PID tuning calibration. After that, I attempted some test prints, but I was having sticking issues.
I went to Lowes and a few other places to acquire parts for an enclosure and some glass plates for printing. I adjusted the Z-screw to compensate for the glass thickness, sprayed some hairspray on it, and allowed it to come to full temp. I had no more sticking issues, and have printed two successful tests so far. My first print was the obligatory companion cube (flat bottom version). And I printed the simple planetary gear with base (http://www.thingiverse.com/thing:44536). I had significant warping on the gear base which made the gears fail to rotate, and the horizontal supports between the planet arms failed to print twice. I printed the base alone, and had less warping. I had to cloud netfabb the arms to fix that issue, but the gears turned out fine.
For those that are curious, I have the aluminum bed support. The bottom nut on the bed leveling screws are round instead of hex which makes the existing thumb screws not work with them. I need to get some hex nuts for them (anybody know what size they are?).
I read on the Wiki that Lawsy's fix for the Z-wobble is built into the currently shipping firmware...is that so? Do I need to print the Z backlash fixer with the current SD design? Does anybody have any suggestions for further calibration/refinement? Other than the warping, and a little SNAFU on the companion cube when I accidentally bumped the bed during printing, the quality of the prints are pretty dang good...especially for first day prints.
The point of this thread was to give other newbies hope that you can print (sorta) out of the box. Also, Solidoodle really needs to provide a comprehensive manual IN THE BOX that tells the user how to do all of the above calibrations. It would save support a heap of time answering questions from people that don't do a ton of research before firing up their printer for the first time.
