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Topic: Polished barrel COF restoration?

After several failed attempts at extrusion this week, I finally have deduced that the ABS is no longer being pushed by the auger. It could just be the fact that the existing mass of plastic broke away from the barrel when it last hardened, but I'd like to ensure that there is a much higher COF between the plastic and the barrel before I put it back on.
I believe this all started when the melt filter last became full of dust, preventing normal extrusion. The stagnant plastic hardened when I shut off the machine, and my efforts of reversing the auger to clean out the hardened material must have ruined the interior surface.
My question is, what is an effective method to create a new rough internal surface for molten plastic to grab onto? My initial thoughts are to rub coarse steel wool through the pipe to create deep scratches along the length, but I feel like there is a more effective method to do this.
I also now have the tools to machine fresh lengths of pipe from Home Depot, so a new barrel is not that much of a problem, but I would like to rough up the inside first before swapping, as I don't know how polished the insides of those pipes are.
I would like to believe that the plug of plastic is the only problem, and removing it entirely will restore the COF in the next run, but I can clearly see polished areas in the feed zone, which means the rest of the barrel is probably worse off.

Filastruder 2607 w/ Filawinder @1.75mm.
Dual-extruder MaxMicron Prusa Mendel: RAMPS 1.4 w/ Repetier Firmware+Full Graphic LCD Controller, stock hotends, 3Dator extruders w/ MK8 gears, insulated enclosure w/ 2 heat lamps, RPi 2B w/ Repetier Server.
0.1-0.2mm layer height, heated bed w/ PEI surface, inductive-sensor autolevel, 0.5mm to 0.2mm nozzle diameters.

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Re: Polished barrel COF restoration?

Not sure, but I can get you a new barrel if you prefer, just send a message via the contact form on the Filastruder site.

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Re: Polished barrel COF restoration?

Sorry I took so long to get back; I just got the barrel completely off yesterday. It is considerably worn, so much more than the other "bent" barrel I have; such that I feel like I should just use beefy tongue-and-groove pliers with a decent hammer to straighten the old barrel, since it has most of the interior coating left.
More importantly, I found the source of the problem. Little did I know, my havoc at the drill press that destroyed a mesh filter also ruined the internal shape of the plug. One of the bits I used gave a taper to the center of the milled "star", creating a single point where contaminants built up quickly until flow was restricted entirely. The interior of the barrel had been polished by the plastic having nowhere to go with the auger rotating, in addition to the plastic cooling off and pulling away the surface finish when I reversed the rotation to clear out the upper section.
The nozzle is now only good as an unfiltered nozzle, due to the taper. The mesh was even compacted beyond repair where the "clog" formed.
Once again, the problems that I have faced so far with a Filastruder have been caused by the user.

Filastruder 2607 w/ Filawinder @1.75mm.
Dual-extruder MaxMicron Prusa Mendel: RAMPS 1.4 w/ Repetier Firmware+Full Graphic LCD Controller, stock hotends, 3Dator extruders w/ MK8 gears, insulated enclosure w/ 2 heat lamps, RPi 2B w/ Repetier Server.
0.1-0.2mm layer height, heated bed w/ PEI surface, inductive-sensor autolevel, 0.5mm to 0.2mm nozzle diameters.

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Re: Polished barrel COF restoration?

Shoot me an email (support@filastruder) and I'll get you squared away.

5 (edited by JeremyLGSiegfried 2017-04-27 23:58:13)

Re: Polished barrel COF restoration?

Well, I'm glad that I kept the original barrel, as it is nowhere near as damaged as the spare and the "bent" area doesn't actually cause the auger to scrape the barrel. It is just bent enough to be visible. The internal surface only has polished streaks at the intake area and a "worn" area just a few millimeters in at the nozzle end.
I'll put in an order in for a new nozzle this weekend. Right now, I've got RPi problems (again).

Filastruder 2607 w/ Filawinder @1.75mm.
Dual-extruder MaxMicron Prusa Mendel: RAMPS 1.4 w/ Repetier Firmware+Full Graphic LCD Controller, stock hotends, 3Dator extruders w/ MK8 gears, insulated enclosure w/ 2 heat lamps, RPi 2B w/ Repetier Server.
0.1-0.2mm layer height, heated bed w/ PEI surface, inductive-sensor autolevel, 0.5mm to 0.2mm nozzle diameters.