Goshdarnit wrote:does the set screw grip the thermistor, or should the thermistor be pushed all the way in with the grub screw gripping the wires?
Really SD support should answer for their hot, hot mess and post such info on their web site. (Arguably they had an extra 3-4 months to get ready for the deluge of support requests.)
Not sure, and I haven't studied the heater block closely, but probably gripping the wires.
Ideally you want reliable thermal contact between the sensor and block to keep control lag down, so either you want thermal paste or tight mechanical contact. Looks like SD stuffed it in there dry and no wadding. A set screw on a glass bulb with no padding will work loose after a few thermal cycles. So I think you're left to stuff the sensor in there and snug the screw on the wires while pushing gently on the wires. Being careful not to crush the insulation and cause a short. Then beep with a multimeter for shorts and hope for the best.
(BTW, I'd love to be totally wrong on this and find out they did something elegant. Did I miss something?)