Topic: A few easy mods for the SD4
I recently made three really simple mods that I thought I'd share.
1) Replace overhead door with clear plexi-glass. Get the hardware store to cut a 13.5" X 14.5" piece of plexiglass (I used 1/4"). While you are there, pick up four M3x10 flat head screws and four nuts. Then is is a simple matter of unscrewing the existing door, laying the plexiglass on top so it is flush with the door and sticks out the back, marking the holes, drilling, and reassembling with the plexiglass. Remove the two stops in the back as well. The plexiglass extending out the back acts as it's own stop. I had access to a mill so I went ahead of machined recesses for the hinges so they would sit flat but I don't think this is really necessary.
2) Leveled the print deck. I noticed that the aluminum plate was curved so that I always had large gaps between it and my glass print bed on the sides. For me it was curved on one axis so I put two blocks of wood on the floor, laid the aluminum print bed across them, and gently stepped on the center (not my full weight), checked for straightness, and repeated slowly increasing the pressure until I no longer saw (much) light between the bed and my straight edge. Worked surprisingly well. Should heat the glass more quickly and uniformly now.
3) I posted this earlier, but I may as well include it. Two quick holes drilled into the PVC pipe supporting the spool, and a length of wire has [edit]dramatically reduced (just had my first tangle since installing - after going through three spools uneventfully)[/edit] my spool tangling problems.
