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Topic: filamaker

Hi everyone,

Here's a new filament extruder that grinds as well.

Not very impressed and a high price tag not to mention plastic pellets are so cheap I don't really see the value.

what do you guys think?


http://fabbaloo.com/blog/2013/10/8/recy … maker.html

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: filamaker

Moved to The Latest in 3D Printing - lets keep topics in the Filastruder subforum to just posts about the Filastruder, to keep things simple.

The grinder is something he's been working on for a while! The base price (and shipping - that probably weighs ~15kg, so 150+ for shipping) is a bummer, but perhaps it will drop as he gets into production!

Otherwise it looks par for the course - wood boring auger, heaterband, motor. I wonder if he has a way of filtering the melt before extrusion. Recycling prints won't be much fun without one.

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Re: filamaker

No problem Tim
I wasn't quite sure if I should paste it there or here.

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: filamaker

I just want the grinder.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

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Re: filamaker

The grinder has been open source for a while, you can take the plans to a machine shop if you like.

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Re: filamaker

elmoret wrote:

The grinder has been open source for a while, you can take the plans to a machine shop if you like.

Id rather pay for one. No free time but lots of $ to spend.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

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Re: filamaker

Just so happens I own a machine shop wink

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: filamaker

DePartedPrinter wrote:
elmoret wrote:

The grinder has been open source for a while, you can take the plans to a machine shop if you like.

Id rather pay for one. No free time but lots of $ to spend.

Right. So walk into a machine shop with the plans and a pile of money, come back a week later for your grinder. smile

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Re: filamaker

Just to let everyone know I will give discounts in the forum for machining.

Just PM with what every you may want

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

10

Re: filamaker

Just curious... what is so special about the grinder? Can't you use like a coffee grinder or something?

Robox printer, HICTOP (Prusa i3 variant) Model 3DP17 printer, ELEK 2.5W laser engraver, AutoDesk 123D Design, Windows 10

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Re: filamaker

Heartlander wrote:

Just curious... what is so special about the grinder? Can't you use like a coffee grinder or something?

There's two types of coffee grinders - blade type and burr type.

I've tried the blade type, it does not work. The blades get bent by the prints.

I've also tried the burr type, it works okay if you are starting with pellets and making them smaller. Good for masterbatch.

You really need a *shredder*, not a grinder. Paper shredders aren't powerful enough.

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Re: filamaker

I think if you were sufficiently motivated you could make a grinder based on the theory of this: http://www.youtube.com/watch?v=K1a1QB4h1oA

Instead of making the cutting heads use ten or twelve (or whatever) of these:
http://www.harborfreight.com/4-in-24-to … 68400.html

Start with a circular saw for the first shaft, standard saw arbor for the second shaft, a couple gears or bicycle chain and sprocket to connect the two shafts, print a housing to fit it all together... plastic grinder! I'd bet it would eat aluminum cans too.

Robox printer, HICTOP (Prusa i3 variant) Model 3DP17 printer, ELEK 2.5W laser engraver, AutoDesk 123D Design, Windows 10

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Re: filamaker

techbuilder2175 wrote:

Just to let everyone know I will give discounts in the forum for machining.

Just PM with what every you may want


Let me know what you will charge to build the grinder shown above.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

14 (edited by elmoret 2013-10-18 17:26:00)

Re: filamaker

Heartlander wrote:

print a housing to fit it all together...

Not a chance this will work. The forces needed are impressive to shred parts of any decent thickness.

12 saw blades will give you a shredder ~ 1.5" wide. That doesn't handle many parts.

Marcus' open source files are here:

https://grabcad.com/library/mini-shredder--1

I'd estimate the cost for a one off at real machine shop rates to be ~$500, maybe cheaper if they have a waterjet. Marcus says you need a motor capable of 10 RPM and 180 N-M, which is NOT trivial. That's a 1/3 HP gearmotor, a quick search puts that at around $300+.

At $800, you'd need to shred ~200lbs of failed prints to make back your investment.

15 (edited by DePartedPrinter 2013-10-18 17:44:57)

Re: filamaker

elmoret wrote:

Marcus' open source files are here:

https://grabcad.com/library/mini-shredder--1

I'd estimate the cost for a one off at real machine shop rates to be ~$500, maybe cheaper if they have a waterjet. Marcus says you need a motor capable of 10 RPM and 180 N-M, which is NOT trivial. That's a 1/3 HP gearmotor, a quick search puts that at around $300+.

At $800, you'd need to shred ~200lbs of failed prints to make back your investment.

I want the hand crank version...

I want it more for the novelty value than the return on my investment.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

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Re: filamaker

Ah fair enough. If you're only using it casually, you probably don't need tool steel which will cut down on costs as well.

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Re: filamaker

DePartedPrinter wrote:
elmoret wrote:

Marcus' open source files are here:

https://grabcad.com/library/mini-shredder--1

I'd estimate the cost for a one off at real machine shop rates to be ~$500, maybe cheaper if they have a waterjet. Marcus says you need a motor capable of 10 RPM and 180 N-M, which is NOT trivial. That's a 1/3 HP gearmotor, a quick search puts that at around $300+.

At $800, you'd need to shred ~200lbs of failed prints to make back your investment.

I want the hand crank version...

I want it more for the novelty value than the return on my investment.


This is the version I would want...go to about the 0:58 mark if you don't want to see the construction.

http://www.youtube.com/watch?v=Xn80EAikqjs

SD2 - Stock - Enclosure - Heated Bed - Glass Plate - Auto Fire Extinguisher
Ord Bot Hadron - RAMPS 1.4 - Bulldog XL - E3D v6 - 10" x 10" PCB Heated Build w/SSR - Glass Plate
Thanks for All of Your Help!

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Re: filamaker

I wonder if that comes in a hand crank version.

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Re: filamaker

This is the hand crank version -

http://i.imgur.com/etkVm.jpg

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Re: filamaker

IanJohnson wrote:

This is the hand crank version -


The archaic shredder... Awesome!

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

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Re: filamaker

Well before I saw this thread I was just sort of spitballing an idea that it migh tbe possible to grind smaller pieces simply using the auger and pipe opening design of the filastruder. I assume pieces caught between the opening in the pipe and the edge of the auger would get sheared off. You wouldn't want to do this while also trying to make filament.. if it's at all viable I'd have a separate setup just for that.

Any thoughts? I'd rather have something that could deal with larger pieces anyway.

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Re: filamaker

That would work better for pelletizing filament, but that is a pretty useful application on its own.

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Re: filamaker

Looks like I can do this for about $380

However tool steel will not be used
it will be replaced my hardened steel

let me know if your interested.

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

24

Re: filamaker

tool steel will bring up the cost to $420.00

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: filamaker

$380 with a hand crank, I assume?