26 (edited by Hecot 2016-02-29 21:00:48)

Re: Da Vinci long print problem

Hi there!

I had the same problem with my Davinci 1.0A that it stops without a reason in the middle of a print! Short print jobs usually went well but on longer print jobs I had these random resets. There was no Error message on the screen - it simply stops the print and returns the extruder to home position.

When I looked in the Internet I found other people had this problem too but I couldn't find any solution. A general recommendation was to add extra power line filters or power conditioners. So I tried all kind of stuff to improve the power supply - I've added ferrite coils, extra capacitors, even external power supplies ... I spend so much time and wasted prints as theses random failures are very hard to find ...

To cut a long story short: It turns out that a loose contact of the heating element connector caused this trouble! This connector is exposed to heat and vibration so once in a while it looses contact making the firmware to assume the heating element failed!

As the warranty of the printer already expired I simply removed the plastic housing of the connector, pushed two stripes of shrinking tubes on the cables and stick the contacts back together. Then I've made a solid connection by soldering the contacts together, shrinking the tubes - no more trouble!!! The advantage of reusing the old contacts is that they act as a strain relief and the cable length stays the same. 

Here are some pictures:

Before soldering:
http://soliforum.com/i/?HqrzJRV.jpg

Finished:
http://soliforum.com/i/?OH59CdK.jpg

I hope that this will help some of you facing the same problem!

Take care!

27

Re: Da Vinci long print problem

Hecot wrote:

Hi there!

I had the same problem...Here are some pictures:


This is such an informative well written post. Thank you Hecot. I'll be saving this for future reference.

Da Vinci 1.0 fully stock.

"I am not myself to myself." -OOO