26

Re: Printer stuttering during prints

Does this Help?

http://soliforum.com/i/?G1Imu6W.jpg

27

Re: Printer stuttering during prints

That is does but unfortunately you may be SOL... This screams bad drivers to me and since yours are soldered to the board there is no way to test or replace them. If you had an older board they are in sockets and you could move the Z and extruder drivers to the X and Y and see if the problem still happens.

XYZ has the digital current control on their boards set way too high and it is causing the motors and drivers to be driven too hard. The motors are excessively loud and get way too hot and the drives also get way too hot. I lost two drivers on my 1.0 and ended up having to take out the stock controller and put in a RAMPS 1.4 controller.

If the current is adjusted properly the motors will just feel luke warm after a 5 hour print and you cannot even hear the machine running being in the same room. The fan on the power supply will actually be the loudest noise source if the machine is setup right.

Printing since 2009 and still love it!
Anycubic 4MAX best $225 ever invested.
Voxelabs Proxima SLA. 6 inch 2k Mono LCD.
Anycubic Predator, massive Delta machine. 450 x 370 print envelope.

28

Re: Printer stuttering during prints

Ok, so if thats the case my main question would be this...If I have to replace something like this, which I'm assuming will be a huge endeavour for an amateur like myself, should I go the whole hog and do the lcd/new hotend etc to help rule out issues later and save myself some work in the long run?

I've been reading a lot of people recommending a E3D v6 Extruder, I didn't want to have to think about it unless I had to, lol

Is there any recommended guides or help with the process?

29

Re: Printer stuttering during prints

No guides as of yet. If you went RAMPS  you would need a new LCD as well as three optical or mechanical end stops. The stock parts are not compatible with aftermarket. You might be better off just parting this one out and getting another or different brand printer unless you get lucky and find the issue. I still think its in the wiring for the motors and/or endstops. But that is tough to isolate.

Printing since 2009 and still love it!
Anycubic 4MAX best $225 ever invested.
Voxelabs Proxima SLA. 6 inch 2k Mono LCD.
Anycubic Predator, massive Delta machine. 450 x 370 print envelope.

30

Re: Printer stuttering during prints

Yeah, and without me knowing what I'm doing it's hard to know what to do. I'm reluctant to give up since these printers are nearly $1,000 here in Australia, lol.

31

Re: Printer stuttering during prints

Ok, interesting development here. I got a good print, near perfect with no cleanup.
I try another print afterwards and as my printer was heating up the bed and extruder, there was a loud band and now nothing. I cant get any power at all, I'm assuming my power supply blew.

Is there anyplace to get a replacement? Or something I can do?
Little disappointed since the printer is only a month old, lol

32

Re: Printer stuttering during prints

MJAussie360 wrote:

Ok, interesting development here. I got a good print, near perfect with no cleanup.
I try another print afterwards and as my printer was heating up the bed and extruder, there was a loud band and now nothing. I cant get any power at all, I'm assuming my power supply blew.

Is there anyplace to get a replacement? Or something I can do?
Little disappointed since the printer is only a month old, lol

I just replaced mine with a 320 watt solidgear flex series

Da Vinci  AiO with firmware 1.1.1 using xyzscan 1.1.18
E3Dv6 hotend with custom carriage with Borosilicate glass bed
123D Design and Simplify3D, Replaced PS with a Solidgear Flex320
Zerokart resetter,  Installed a Extruder Controller for higher temps

33 (edited by nicksears 2015-11-28 20:28:30)

Re: Printer stuttering during prints

MJAussie360 wrote:

Ok, interesting development here. I got a good print, near perfect with no cleanup.
I try another print afterwards and as my printer was heating up the bed and extruder, there was a loud band and now nothing. I cant get any power at all, I'm assuming my power supply blew.

Is there anyplace to get a replacement? Or something I can do?
Little disappointed since the printer is only a month old, lol

Hi MJAussie360, I replaced my davinci 2.0 psu (first gen with removable stepper drivers)

A couple things I've found that you might find useful. I'm running luc's repetier 0.92 on a 1.0 and 2.0 and repetier on my 1.0 with a ramps and e3d.

First, if it wont turn on, that's almost definitely the psu, but I think you can test by using a regular ATX PSU. Do your research, I don't want you blaming me if something goes wrong, but the connector for the davinci board with only black and yellow wires was the same as the 2x2 CPU plug from my ATX PSU (make sure all the wire colors are the same) and I believe the red/orange/black are standard as well, but I did not need them in my case. I was able to temporarily use an external PSU to troubleshoot.

If that solves your issue, then you definitely need a new PSU, and I was able to use the "Solid Gear Mini ITX 320-Watt Power Supply" (SDGR-FLEX320) that kev0175 as a drop in replacement: (http://www.amazon.com/gp/product/B00A8Z … PDKIKX0DER).

Recently I had an issue like yours that I never found a (definite) solution for, it just worked itself out. Every movement seemed to have no acceleration. To this day I think I may have manually changed acceleration to something crazy, causing the issue. I tried an auxiliary PSU like I described, and already had heatsinks on all the steppers. I even replaced one of the steppers with a RAMPS-sized 4988 (I'll post a pic, it's easy to patch it in with little/no modification). But the only thing I can figure fixed it was running one of the stock files from the SD card that I think might have somehow loaded safe defaults.

34

Re: Printer stuttering during prints

Check x and y harnesses. Position bed at level of where print messed up. Plug in ohm meter and manually move print head. Watch meter for opens. Had an issue with mine. When the cable harness was flexed it cause print head to sputter, but only in that one area. Just a thought. Hope get it figured out.

Peace

35

Re: Printer stuttering during prints

I had studdering on my DaVinci 1.0A many times until I did some testing - I determined it was the connectors on the X-Y harness (I have patents on connectors and toys to test them).  I replaced some and ensured others were firmly plugged in.

One repeatable studdering opportunity came when I noticed the harness rubbing on the side wall and causing interruption of electrical continuity.  Another opportunity came when I realized continuity to the heater cartridge opened and stopped heating intermittantly (causing cold filament, thus chattering/studdering because it couldn't feed). I added some wire ties and haven't had the problem in 8 months.

http://soliforum.com/i/?jdAY4v6.jpg

Mac OSX ElCapitan
Prusa i3 (two built from kits), 1 hacked DaVinci
Solidworks for models, Netfabb to repair, Repetier/Slic3r and Simplify3D