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Topic: Any tricks to wrapping filament with a drill?

Hi folks,

I tried spooling up filament with my drill and I kept getting knots in the filament when I was feeding it into the spool.

Any tricks that I'm missing or any tips?

I've seen Tim's 5 second video of him doing it but I don't see how I'm doing it any different.

Maybe I need to add less tension to the spool?

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: Any tricks to wrapping filament with a drill?

Is the pile on the floor a coil or a messy pile?

If messy pile like the video, it should spool fine.

If coil, you need to periodically spin the whole drill/spool assembly about a vertical axis, to get rid of the twist in the filament.

3 (edited by techbuilder2175 2015-09-02 20:38:11)

Re: Any tricks to wrapping filament with a drill?

It's in a coil, I tried vertically over the center of the pile to mimic the orientation of the nozzle but it appeared to do the same thing at least for me.

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: Any tricks to wrapping filament with a drill?

It isn't over the pile that matters, you have to physically rotate the drill and spool periodically about the vertical axis to counteract the twist of the coil.

Or stand in the middle of the coil and spin round and round, but that gets dizzy fast. smile

People think that the messy pile is more prone to tangling, but it actually spools faster/easier than a coil.

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Re: Any tricks to wrapping filament with a drill?

Haha yeah definitely don't want to spin in a circle. So the random messy filament is that caused when you don't have anything interfering with the filament and don't guide it to a coil to begin with?

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: Any tricks to wrapping filament with a drill?

Random messy will coil fine because it doesn't have continuous twisting that a coil introduces. Spinning the drill isn't an issue either, I can take a video of what I mean sometime next week but there's nothing to it really.

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Re: Any tricks to wrapping filament with a drill?

I'll try it out this week when I get my mesh filter in. Had some tiny metals bits clog my nozzle on my 3d printer after
purging with 4kgs. I'll try it without a video but others may benefit from seeing a video as I'm sure they'll eventually run
into this if they don't have a filawinder. 
I'll tell you what though before the filament clogged my nozzle the print came out the best out of all the premium filament I have used so I'll be sure to include a testimonial and a couple photos when I get a decent roll.

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: Any tricks to wrapping filament with a drill?

and if it has twist when spooled it will keep jumping off spool while using like the stuff I got from a member on here. real PITA to print with its like 90 degrees twisted always so any slack and off it goes like a slinky but not enough twist to turn spool 180 degrees to fix, and it keeps making snapping sounds as it unspools when the filament jumps a few wraps which is worrisome too since I work on puter in front of it to catch any issues that may occur. never did like babysitting ;^P

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

Sounds like perhaps the spool was overfilled.

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Re: Any tricks to wrapping filament with a drill?

elmoret wrote:

Sounds like perhaps the spool was overfilled.

close but after running down a half inch deeper it still is the same

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

only way it dont try twisting off side of spool is on its side. cant run it that way lol

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

it seems it would best be wound/unwound same as fishing line, unless it tends to twist more as it cools after spooled. but fishing line has to wind in same way as it comes off to prevent tangles when used. just dont see why this problem dont come up more often. must be something done different than all the people that have no issue like this.

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

n2ri wrote:
elmoret wrote:

Sounds like perhaps the spool was overfilled.

close but after running down a half inch deeper it still is the same

Then you need to use a spool tensioner or feed from overhead. There should never be so much slack that the filament can come off the side of the spool. When a Solidoodle extruder moves forward quickly, it can cause the spool to overspin and produce way too much slack. Feeding from above is best as it takes the load of unspooling off the printer's y-axis.

I've printed a few hundred pounds of Filastruder filament at this point, no problems with the filament jumping off the spool.

14 (edited by n2ri 2015-09-03 22:10:51)

Re: Any tricks to wrapping filament with a drill?

its tight on spool. but if even 1 wrap gets loose it heads for the side of spool. so I cant keep from making extruder tug filament as it prints which can cause other issues on say fast front to back print passes when it gets spool swinging. then steps etc get skipped. and if 1 loop gets off spool the next few follow suit.

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

n2ri wrote:

its tight on spool. but if even 1 wrap gets loose it heads for the side of spool. so I cant keep from making extruder tug filament as it prints which can cause other issues on say fast front to back print passes when it gets spool swinging. then steps etc get skipped

See above, my comments about the poor design of Solidoodle and the need to feed from above, or install a feed tube that runs from the extruder to the spool.

You could also install a filament cleaner, that would prevent the slack that the y-axis creates from reaching the spool.

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Re: Any tricks to wrapping filament with a drill?

I got the cleaner with foam in place plus a clothes hanger wire bent to just clear spool sides haning in spool hole but if any loop gets enough slack to clear top edge of spool its gone.

and I agree 100% about the dumb way SD feeds filament. either use Boden or at least make spool rack with cones that roll on bearings to fit all spool holes then a shroud over duel spool rack with guides for filament to come strait off proper side of spools that feed down towards extruder/s. no more issues plus halp keep filament dry inside cover with rest of printer. thats my goal when ever 'someday' gets here ;^)

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

I dont have the same issue though with any other factory filaments used so its mainly in the manufacturing process

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

other spools when the filament gets slack even if several loops do they dont lean either side just strait above where they are. I can unwind/loosen several loops and near zero tension for extruder to pull, when monitering high detail prints

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

I feel I should also clarify one thing about my comments about the filament I have this issue with. it was made for me as a favor and the other forum member and Tim both know about it and he has taken some corrective measures since to prevent this, so its an isolated case and other that this small nuisance issue and a miscommunication on one color on my part. the filament was very well made and perfect color saturation throughout.
so I'm not complaining, just adding a similar issue experience of mine to help find what causes this for future reference. this is why I did not tell the name as its irrelevant.

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

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Re: Any tricks to wrapping filament with a drill?

techbuilder2175,

This simply an opinion, but get a Filawinder because you know that you deserve one. On top of being a very nice winding solution, you can also use it as a "very nice spool holder" that you could mount or place somewhere near your printer and let it feed out the filament as you print with it.

Mine is currently running in that capacity on my DaVinci. If you look at the photo you can see the "hanger mod" on the back of the printer that in all honesty simply doesn't work as well nor have near the capacity of using the winder as a spool holder. The hander mod also tends to let a "loop slip off" if I forgot to shove the printer all the way back against the wall after I loaded a spool on it.

The only issue I've encountered with the winder since I bought it was when it's wall wart died. Luckily I have other devices that use the same plugin and volts, so I just "borrowed" one from there. I'll include the picture of how I make the filament as well. In the end it's just setup the Filastruder and Filawinder, start the process running and winding, fill the hopper as needed, then move the winder motor up, move the Filawinder on top of my printer and start printing with the new filament.

http://i.imgur.com/l5w4x34.jpg

http://i.imgur.com/Xc6Kb65.jpg?1

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Re: Any tricks to wrapping filament with a drill?

Hey Tim,

Are you going to have the chance to make a video this week showing the process if you don't mind from a coil?

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: Any tricks to wrapping filament with a drill?

Yes, likely later in the week like Thursday or Friday. Getting caught up from being out of town the holiday weekend.

I thought of another way that accomplishes the same thing. Say you're holding the drill in your right hand, and guiding the filament on with your left. If you stop the drill and wrap a few turns around the spool while still holding the spool horizontal, that will put do the same thing as rotating the whole drill about a vertical axis. Therefore, the coil's turns will be counteracted.

That of course depends on the relationship between coil direction and drill winding direction. I don't know offhand, but try it one way - if doing what I describe makes it better, you're all set. If not, you need to spin the drill the other way. I run the drill in the forward direction, the direction you'd use to drill something. I think my coils have always naturally been the same direction.

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Re: Any tricks to wrapping filament with a drill?

I'll give that a try. How often should I manually rotate it by hand and for how long?

Powder coated steel enclosure, 1/4" Surface grounded hardened aluminum plate, MK2A Heat bed, .200 Polished fused quartz plate, Machined quick change hot bed mount, E3D hot end, Ramps 1.4, DRV8825 stepper motor drivers

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Re: Any tricks to wrapping filament with a drill?

Just watch the coil on the floor, you'll see when its close to tangled. There's no formula.

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Re: Any tricks to wrapping filament with a drill?

Here's a video on the second technique. If you want a video on the first technique, I can upload that too.

https://www.dropbox.com/s/on08qc3drnjm4 … M.mov?dl=0