1

Topic: What's wrong with my Slic3r?

I created a 3D object in 123D Design and Slic3r as well as simplify3d cannot slice it correctly. Can anyone tell me what's going on here and how to fix it? Somewhat a noob at the moment but I've researched and researched a fix for this. I've tried netfabb cloud, netfabb free, and meshmixer (not sure if I used meshmixer correctly) and still nothing works.

I have attached before and after slicing pics.

Any help is greatly appreciated! Thanks.

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2

Re: What's wrong with my Slic3r?

dont know about Mac versions. the second pic looks like some missing/inverted areas though

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

3

Re: What's wrong with my Slic3r?

How thick are the side walls in the model?
What is your perimeter width set to?

Actually, maybe post up a couple of screen shots of your slic3r settings, the key might be hidden in there... smile

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

4

Re: What's wrong with my Slic3r?

grob wrote:

How thick are the side walls in the model?
What is your perimeter width set to?

Actually, maybe post up a couple of screen shots of your slic3r settings, the key might be hidden in there... smile

Thanks!

My sidewall thickness is 2.169 mm. I finally got it to work but I can't remember what I did. I think I ran the stl through netfabb basic and then via netfabb cloud. Is there any 3d modeling software worth using that will correctly make models for 3d printing so I don't run into this again?

Here are my slic3r settings. Also, if it helps, I have a DaVinci 1.0A running Repetier firmware .

Filament:

# generated by Slic3r 1.2.9 on Sun Aug 16 20:10:06 2015
bed_temperature = 110
bridge_fan_speed = 100
cooling = 1
disable_fan_first_layers = 1
extrusion_multiplier = 1
fan_always_on = 0
fan_below_layer_time = 60
filament_colour = #DDE4E3
filament_diameter = 1.75
first_layer_bed_temperature = 110
first_layer_temperature = 230
max_fan_speed = 100
min_fan_speed = 100
min_print_speed = 10
slowdown_below_layer_time = 30
temperature = 230

Print:

# generated by Slic3r 1.2.9 on Sun Aug 16 20:09:59 2015
avoid_crossing_perimeters = 0
bottom_solid_layers = 4
bridge_acceleration = 0
bridge_flow_ratio = 1
bridge_speed = 50
brim_width = 0
complete_objects = 0
default_acceleration = 0
dont_support_bridges = 1
external_fill_pattern = rectilinear
external_perimeter_extrusion_width = 0
external_perimeter_speed = 50%
external_perimeters_first = 0
extra_perimeters = 1
extruder_clearance_height = 20
extruder_clearance_radius = 20
extrusion_width = 0
fill_angle = 45
fill_density = 50%
fill_pattern = honeycomb
first_layer_acceleration = 0
first_layer_extrusion_width = 200%
first_layer_height = 0.4
first_layer_speed = 30%
gap_fill_speed = 20
gcode_comments = 0
infill_acceleration = 0
infill_every_layers = 1
infill_extruder = 1
infill_extrusion_width = 0
infill_first = 0
infill_only_where_needed = 0
infill_overlap = 15%
infill_speed = 120
interface_shells = 0
layer_height = 0.1
max_print_speed = 80
max_volumetric_speed = 0
min_skirt_length = 20
notes = 
only_retract_when_crossing_perimeters = 1
ooze_prevention = 0
output_filename_format = [input_filename_base].gcode
overhangs = 1
perimeter_acceleration = 0
perimeter_extruder = 1
perimeter_extrusion_width = 0
perimeter_speed = 30
perimeters = 3
post_process = 
raft_layers = 0
resolution = 0
seam_position = aligned
skirt_distance = 6
skirt_height = 1
skirts = 1
small_perimeter_speed = 5
solid_infill_below_area = 70
solid_infill_every_layers = 1
solid_infill_extruder = 1
solid_infill_extrusion_width = 0
solid_infill_speed = 50
spiral_vase = 0
standby_temperature_delta = -5
support_material = 0
support_material_angle = 0
support_material_contact_distance = 0.2
support_material_enforce_layers = 0
support_material_extruder = 1
support_material_extrusion_width = 0
support_material_interface_extruder = 1
support_material_interface_layers = 1
support_material_interface_spacing = 1
support_material_interface_speed = 100%
support_material_pattern = rectilinear
support_material_spacing = 5
support_material_speed = 50
support_material_threshold = 60
thin_walls = 1
threads = 2
top_infill_extrusion_width = 0
top_solid_infill_speed = 50
top_solid_layers = 4
travel_speed = 150
xy_size_compensation = 0

Printer:

# generated by Slic3r 0.9.9 on Thu Aug 13 01:23:44 2015
bed_size = 200,200
end_gcode = M104 S0 ; turn off temperature\nG28 X0  ; home X axis\nM84     ; disable motors
extruder_offset = 0x0
gcode_flavor = reprap
layer_gcode = 
nozzle_diameter = 0.4
print_center = 100,100
retract_before_travel = 2
retract_layer_change = 1
retract_length = 1
retract_length_toolchange = 10
retract_lift = 0
retract_restart_extra = 0
retract_restart_extra_toolchange = 0
retract_speed = 40
start_gcode = G28 ; home all axes\nG1 Z5 F5000 ; lift nozzle
toolchange_gcode = 
use_relative_e_distances = 0
vibration_limit = 0
z_offset = 0

5

Re: What's wrong with my Slic3r?

I use tinkercad which is web based and must be used through chrome, but I have yet to have to repair a model before printing it.

Printing since 2009 and still love it!
Anycubic 4MAX best $225 ever invested.
Voxelabs Proxima SLA. 6 inch 2k Mono LCD.
Anycubic Predator, massive Delta machine. 450 x 370 print envelope.

6 (edited by grob 2015-08-18 04:38:27)

Re: What's wrong with my Slic3r?

If you're looking for different software, and want to try something a bit closer to full-on 3D CAD for free, have a look at:
* OnShape
* Autodesk Fusion 360
Both are free, reasonably well-featured constructive modellers, support assemblies, and can export to STL.
While potentially a bit daunting at first if you're not used to them, if you learn how to use these, you're pretty close to having the skills to use full-on CAD packages like Solidworks (call it a skill investment!).
I can't yet vouch for their STL export quality, but I was just saying on another thread how I've never had this issue once with a Solidworks exported STL (the creaters of OnShape have history with Solidworks).

Re walls:

I note you have your wall widths set to 0 (automatic) - perhaps consider setting these explicitly? Given you've got an 0.40mm nozzle, start with them all at the recommended 0.48mm, and adjust from there. Might also be a good opportunity to print a calibration cube (single wall) and check your extrusion is accurate.

Then when you design parts with relatively thin walls (< 2 x [perimeters] * [perimeter_extrusion_width] = 2.88mm), you should stick to a whole multiple of this setting (e.g. 0.48mm, 0.96mm, etc.).

FWIW, with my 0.35mm nozzle, I use 0.50mm perimeters, so the above whole multiples are nice numbers smile

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

7

Re: What's wrong with my Slic3r?

grob wrote:

If you're looking for different software, and want to try something a bit closer to full-on 3D CAD for free, have a look at:
* OnShape
* Autodesk Fusion 360
Both are free, reasonably well-featured constructive modellers, support assemblies, and can export to STL.
While potentially a bit daunting at first if you're not used to them, if you learn how to use these, you're pretty close to having the skills to use full-on CAD packages like Solidworks (call it a skill investment!).
I can't yet vouch for their STL export quality, but I was just saying on another thread how I've never had this issue once with a Solidworks exported STL (the creaters of OnShape have history with Solidworks).

Re walls:

I note you have your wall widths set to 0 (automatic) - perhaps consider setting these explicitly? Given you've got an 0.40mm nozzle, start with them all at the recommended 0.48mm, and adjust from there. Might also be a good opportunity to print a calibration cube (single wall) and check your extrusion is accurate.

Then when you design parts with relatively thin walls (< 2 x [perimeters] * [perimeter_extrusion_width] = 2.88mm), you should stick to a whole multiple of this setting (e.g. 0.48mm, 0.96mm, etc.).

FWIW, with my 0.35mm nozzle, I use 0.50mm perimeters, so the above whole multiples are nice numbers smile


Where do you get half size nozzles? Or does it depend on the hot end type. For my CTC Flashforge clone I can only find whole sizes of .4, .3, and .2. I have yet to see  any half sizes anywhere.

Printing since 2009 and still love it!
Anycubic 4MAX best $225 ever invested.
Voxelabs Proxima SLA. 6 inch 2k Mono LCD.
Anycubic Predator, massive Delta machine. 450 x 370 print envelope.

8

Re: What's wrong with my Slic3r?

unless everything is tweaked near perfect including filament used. some of those high speeds may prove problematic upon trying to finish a print error free. just sayin ;^)

Solidoodle 2 with Deluxe kit cover & glass bed with heater. and 2nd board SD2 used not 3rd and alum platform not installed yet still wood. also need cooling fan installed to board. use Repetier Host couple vers. Slic3r also have all free ware STL programs

9

Re: What's wrong with my Slic3r?

carl_m1968 wrote:

Where do you get half size nozzles? Or does it depend on the hot end type. For my CTC Flashforge clone I can only find whole sizes of .4, .3, and .2. I have yet to see  any half sizes anywhere.

I'm using an E3D v5, which originally shipped with an 0.35mm nozzle.
http://e3d-online.com/E3D-v6/Extra-Nozzles

My stock solidoodle extruder shipped with an 0.40mm nozzle, but older models used 0.35mm.

I believe 0.40mm is slightly more tolerant of contamination than 0.35mm, and most users (including me!) would probably not see any appreciable difference in their use.

Sticking to 0.1mm increment sizes is probably the way forward.

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi

10 (edited by grob 2015-08-19 00:13:58)

Re: What's wrong with my Slic3r?

n2ri wrote:

unless everything is tweaked near perfect including filament used. some of those high speeds may prove problematic upon trying to finish a print error free. just sayin ;^)

Yup, 150mm/sec moves and 120mm/sec infill are probably on the high side, but it looks very intentional!
OTOH, the 30mm/sec perimeters are probably a bit on the conservative side.
Looks like you have a plan there, good luck. smile

SD3. Mk2b + glass, heated enclosure, GT2 belts, direct drive y shaft, linear bearings, bowden-feed E3D v5 w/ 0.9° stepper
Smoothieboard via Octoprint on RPi