I don't know what slicer version but I will look in a bit.
Your profile is the issue I see problems everywhere so when I get a chance I'll shoot you screenshots but it won't be for a while.

Your nozzle diameter is set to .48 it should be at .4

I got .48 from jago, ill swap it back. My thing is why the hell does slicer in RH not work but by itself it does...what bersion do you have os Slic3r?

Impossible. You are not changing the right profile or something.

Wait it sliced at my 0.1 and 0.3 profile and filament preview shows infill unlike before...let me run fast print....thanks a ton Jag

Use a rectilinear fill pattern for everything. Its much faster and it will create a closed surface.

Still 100% density error when ran through RH

# generated by Slic3r 1.1.7 on Sat Jan 24 13:27:18 2015
avoid_crossing_perimeters = 1
bed_size = 200,200
bed_temperature = 0
bottom_solid_layers = 6
bridge_acceleration = 0
bridge_fan_speed = 100
bridge_flow_ratio = 1
bridge_speed = 60
brim_width = 2
complete_objects = 0
cooling = 0
default_acceleration = 0
disable_fan_first_layers = 1
dont_support_bridges = 1
duplicate_distance = 6
end_gcode = 
external_perimeter_speed = 70%
external_perimeters_first = 0
extra_perimeters = 1
extruder_clearance_height = 20
extruder_clearance_radius = 20
extruder_offset = 0x0
extrusion_axis = E
extrusion_multiplier = 1.6
extrusion_width = 0.48
fan_always_on = 0
fan_below_layer_time = 60
filament_diameter = 1.68
fill_angle = 45
fill_density = 90%
fill_pattern = honeycomb
first_layer_acceleration = 0
first_layer_bed_temperature = 0
first_layer_extrusion_width = 0.48
first_layer_height = 0.35
first_layer_speed = 30%
first_layer_temperature = 0
g0 = 0
gap_fill_speed = 20
gcode_arcs = 0
gcode_comments = 0
gcode_flavor = reprap
infill_acceleration = 0
infill_every_layers = 1
infill_extruder = 1
infill_extrusion_width = 0.48
infill_first = 1
infill_only_where_needed = 0
infill_speed = 60
interface_shells = 0
layer_gcode = 
layer_height = 0.1
max_fan_speed = 100
min_fan_speed = 35
min_print_speed = 10
min_skirt_length = 0
notes = 
nozzle_diameter = 0.48
only_retract_when_crossing_perimeters = 1
ooze_prevention = 0
output_filename_format = [input_filename_base].gcode
overhangs = 1
perimeter_acceleration = 0
perimeter_extruder = 1
perimeter_extrusion_width = 0.48
perimeter_speed = 30
perimeters = 3
post_process = 
print_center = 100,100
raft_layers = 0
resolution = 0
retract_before_travel = 2
retract_layer_change = 1
retract_length = 1
retract_length_toolchange = 3
retract_lift = 0
retract_restart_extra = 0
retract_restart_extra_toolchange = 0
retract_speed = 35
seam_position = aligned
skirt_distance = 5
skirt_height = 2
skirts = 1
slowdown_below_layer_time = 30
small_perimeter_speed = 30
solid_fill_pattern = rectilinear
solid_infill_below_area = 70
solid_infill_every_layers = 1
solid_infill_extrusion_width = 0.48
solid_infill_speed = 60
spiral_vase = 0
standby_temperature_delta = -5
start_gcode = 
support_material = 0
support_material_angle = 0
support_material_enforce_layers = 0
support_material_extruder = 1
support_material_extrusion_width = 0.24
support_material_interface_extruder = 1
support_material_interface_layers = 3
support_material_interface_spacing = 0
support_material_interface_speed = 100%
support_material_pattern = pillars
support_material_spacing = 2.5
support_material_speed = 60
support_material_threshold = 0
temperature = 0
thin_walls = 1
threads = 2
toolchange_gcode = 
top_infill_extrusion_width = 100%
top_solid_infill_speed = 30
top_solid_layers = 6
travel_speed = 130
use_firmware_retraction = 0
use_relative_e_distances = 0
vibration_limit = 0
wipe = 0
z_offset = 0