76

Re: Nylon

you could get a couple of parakeets or canaries and place the cages next to the SD wink

77 (edited by nickythegreek 2013-03-08 01:25:00)

Re: Nylon

I couldn't resist doing a couple simple tests with the taulman, but when I continue to work with it long run I do plan on setting up a hood vent to pipe all fumes no matter what filament type I am printing with out the 2nd story. I'd rather take the extra precautions to be safe.. and it sounds like another fun project.

78 (edited by nickythegreek 2013-03-08 01:28:25)

Re: Nylon

DePartedPrinter wrote:

also,

When I was printing very large parts I was seeing substantial warping past about 10 layers at 100% infill.  This was with no bed heat so I will give it a try today with some heat.

this guy seems to get past the warp  by using one massive brim.

https://groups.google.com/d/msg/trinity … fyyGzTLesJ

then later stating:

"The secret to beating the warp is 245C. "

79

Re: Nylon

Hmmmm... the hotter it comes out the more it shrinks when it cools, so going to 245(actual) would seem counter-intuitive to lessen warp so I just have to do a lot of experimenting.

80 (edited by nickythegreek 2013-03-08 01:52:08)

Re: Nylon

I think that temp might be some sort of sweet spot top achieve maximum bonding for the polymer they are using. Which was visible in my single wall prints by its layer separations.

Here is a nylon delimitation and pliability test print.

And ere are some of the highlights from taulman's FAQ:

618 prints over a wide temperature range and while your current temperature may be low for maximum bonding, you may not need a part that can survive a sledge hammer on your first print.  There are just a few items to note so you eventually get the best from 618's properties.
1.  618 will not print/stick to glass or aluminum print tables.  The best table material for a new user is a flat piece of unfinished poplar wood or blue painters tape. These are at all hobby stores or home depots.  For perfect adhesion, check the information below.
2.  618's bonding is best at a true 245C
3.  You may have heard nylon emits fumes.  618 does not emit any fumes for printing.  Actually, there is no odor at all from 618.  You may see what looks like puffs of smoke, but it is actually water vapor or steam.  If you are interested in seeing a full report on extruding Nylon based materials, please check this link as it's an extensive report used by all of industry.

"4. Slippery Surface - 618 can eliminate collars, U-joints, washers, separate raceways and ball joints by using the materials slippery properties.  Ball bearings that require no lubrication are easily printed. And most important, threaded holes that won't delaminate under pressure."



I got to try and print some of these ball bearings.

81

Re: Nylon

nickythegreek wrote:
DePartedPrinter wrote:

also,

When I was printing very large parts I was seeing substantial warping past about 10 layers at 100% infill.  This was with no bed heat so I will give it a try today with some heat.

this guy seems to get past the warp  by using one massive brim.

https://groups.google.com/d/msg/trinity … fyyGzTLesJ

then later stating:

"The secret to beating the warp is 245C. "


let me know what 245 does to the SD.

A huge brim might be a solution.  Ugly though...

also, I used a heated bed today and did not see much improvement.  Garolite will be the true test tomorrow.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

82

Re: Nylon

I've tried a huge brim and unfortunately it didn't work for me. The brim stuck like glue, but the part pulled up on the corner in any case. It's got some significant strength to it.

83

Re: Nylon

SD's instruction I believe indicate to not use a temp above 210 (really wishing they had better temp readings now!) .  Has anyone heard of bad things happening at 205?

84

Re: Nylon

nickythegreek wrote:

SD's instruction I believe indicate to not use a temp above 210 (really wishing they had better temp readings now!) .  Has anyone heard of bad things happening at 205?

I think you would be ok at 205. I was getting perfect layer bonding at 200.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

85

Re: Nylon

pretenda wrote:

I've tried a huge brim and unfortunately it didn't work for me. The brim stuck like glue, but the part pulled up on the corner in any case. It's got some significant strength to it.


This is what I figured would happen. Today I even attempted to glue the first layer to the masonite using cyanoacrylate (super glue) and it still pulled.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

86

Re: Nylon

I started using it at 205 but it was sooo oozey it was unmanageable. I went down to 200 and it printed great (apart from the peeling of course)

One other thing I noticed too was that if you have any ABS in your print, layer bonding goes out the window. I was doing a test print, I fed 50mm through, and still had some abs, I could pull the bottom layers apart with my fingers.

87

Re: Nylon

If you set to 205 you probably will be heating the Nylon to 245 under the resistor.

88

Re: Nylon

IanJohnson wrote:

If you set to 205 you probably will be heating the Nylon to 245 under the resistor.


...so keep it under 205

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

89

Re: Nylon

Actually that would probably be closer to 215.  If you need to boost the heat, it would be a good idea to mount a fan to blow over the PEEK barrel.

90

Re: Nylon

I'm reading that people are using retraction rates of anywhere from 4-8mm. I didn't get a chance to do any prints today, but I got an adapter that I got draw up and print. This nylon should be a great medium to do it in.

91

Re: Nylon

Anyone printed Emmett's Gear Bearing with Taulman 618 yet?  This would be a great one to see.

http://www.thingiverse.com/thing:53451

92 (edited by vince7c95 2013-03-08 06:23:28)

Re: Nylon

Are you guys not having problems when set to 205? I have set mine to 205 before in the past for other reasons and currently I have a black blob of peek goo oozing out between the barrel and the peek. 202-3 seems to be the highest I can go without melting my peek further.

93 (edited by nickythegreek 2013-03-08 06:40:26)

Re: Nylon

thanks for that warning vince, i've only ever been up to 205 to clear a partial clog shortly after I first received my printer.

departed, my issues were most likely stemming from abs still being purged during the first print.

94 (edited by DePartedPrinter 2013-03-08 17:36:47)

Re: Nylon

Garolite plates showed up.  Part # 6842K62 McMaster-carr  (6x6 and 3/16 thick)

http://www.soliforum.com/misc.php?action=pun_attachment&item=1388&download=0

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SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

95

Re: Nylon

from Taulman's website: Warning: Keep surface area to the Garolite at a minimum or you will break your part trying to remove it.

After my initial test print I can confirm that the above statement needs to be followed.  This stuff bonds unbelievably well to the garolite. I guess my wheel is going to end up being a composite of nylon and garolite.

SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

96 (edited by tealvince 2013-03-08 20:02:02)

Re: Nylon

Eager to try some nylon, I picked up some weed whacker line at Lowes last night ($8 for 275ft) and decided to try it with my default ABS settings (195 deg).

I was amazed at how well a test cube printed out, considering I put zero effort into it.  I'm under-extruding quite a bit because the filament is only 1.65mm and my settings are for 1.75, but it came out surprisingly solid with only a little delamination:

http://www.soliforum.com/misc.php?action=pun_attachment&item=1391&download=0

http://www.soliforum.com/misc.php?action=pun_attachment&item=1392&download=0

A plus is that it came in a nice blue color.

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97

Re: Nylon

Hmm, I'm a similar boat as you departed.  I need to be able print an object with a large flat surface without warping that can be removed from the bed without destroying it.  Guess I will need to keep looking around.

Have you attempted to put the garolite+print in the freezer to assist with the separation?

98 (edited by nickythegreek 2013-03-08 21:14:39)

Re: Nylon

tealvince, I'd be careful with that trimmer line.

From taulman's site:

Can I just use plain Nylon trimmer line?

  Trimmer line does "look" like and contain nylon, however, trimmer line or weed-whacker line also contains various additives that are destructive and or dangerous for your 3D Printer.
First, it has fiberglass to strengthen it, as without fiberglass, the ends will fray/split and cause trimmer jams. Next, nylon on it's own is too flexible in a thin line, so fiberglass hardens it for cutting. Fiberglass will foul your nozzle because it requires a higher temp to melt along with the nylon. The higher temp will actually boil the nylon and other additives giving off a smell. The additives are there to reduce the bulk % of nylon as nylon is more expensive than the additives. These additives are usually calcium based and can clog or foul your nozzle

99 (edited by DePartedPrinter 2013-03-08 21:43:42)

Re: Nylon

nickythegreek wrote:

Hmm, I'm a similar boat as you departed.  I need to be able print an object with a large flat surface without warping that can be removed from the bed without destroying it.  Guess I will need to keep looking around.

Have you attempted to put the garolite+print in the freezer to assist with the separation?


I have not tried the freezer but I can almost guarantee it would not work.  The bond is more like a weld. It took a hammer to get a small cube off and it only broke the part near where it contacted the garolite.  Even after that I had to take a knife to the rest and basically slice a sliver of garolite off to remove what was leftover.  With this in mind, we are planning to mill the garolite off the back of the wheel once the print is done which should be interesting.

on the plus side, there is no warping with garolite at all.

http://www.soliforum.com/misc.php?action=pun_attachment&item=1393&download=0

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SD2 with E3D, SD Press, Form 1+
Filastruder
NYLON (taulman): http://www.soliforum.com/topic/466/nylon/

100

Re: Nylon

nickythegreek wrote:

tealvince, I'd be careful with that trimmer line.

From taulman's site:

Can I just use plain Nylon trimmer line?

Thanks, for the info.  Though ideally I'd like to find an independent source that wasn't also trying to sell me something.  wink

I see a few reports of people have success using similar line and no reports of a clog so far, only other people verbatim quoting the Taulman site.  I don't know if I'll continue experimenting with it, but a clog IMHO is annoying but isn't the worst thing in the world.  Since this line is rated as this company's "good" (poorest durability) product, my guess is that it doesn't have any fiberglass additives to improve its strength.  In fact, it doesn't really feel slippery like I would expect nylon to, so it could be something else entirely.