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Topic: Group buy of Ultem and some other experimental materials

I did a review of PETG recently, and the place that sold the PETG to me also had some other types of interesting plastic available.  We're talking about doing a group buy of some things including Ultem (you will need a printer that can do up to about 350-400C, and also know the Filastruder well enough to be comfortable taking on the extra risk of a 15V heater supply) here:
http://www.soliforum.com/topic/15657/co … -colorant/

Ultem is good for those times when you want a material that can be in 400F environments, and not even be at glass transition yet.  It's also one of the best rated plastics for fire resistance without additives.  You may have heard about it being used for printer beds - eg Ultem/PEI.  In filament form a lot of places want to charge you hundreds for a standard 1Kg spool, so in a group buy it should be substantially cheaper than that (actually affordable).

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Re: Group buy of Ultem and some other experimental materials

Thanks for making this thread.

Note that it doesn't have to be Ultem or other super exotic stuff - anything on their inventory is fair game. Their inventory:

http://independentplastic.com/online-inventory

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Re: Group buy of Ultem and some other experimental materials

If you haven't ordered yet, or decide to do another order, I'd like to get more HIPS. I've been extruding and printing a bunch of it lately. Extrudes fast and clean, good tolerance, and works great with the powder colorants. It's also super easy to print with, so it's great when I want to punch out a bunch of stuff, but it's reasonably tough.

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Re: Group buy of Ultem and some other experimental materials

Which HIPS specifically?

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Re: Group buy of Ultem and some other experimental materials

There seems to be a duplicate entry in their system for this one, I imagine it would be fine..

PS    VIRGIN    NATURAL    HIPS 8 MELT 2 IZOD    5786


COMP is regrind/recycled? If it's natural it should take colorant fine, and the filastruder doesn't seem to mind that sort of thing..

PS    COMP    NATURAL    HIPS INJECTION GRADE    6000


No real info on them, so it's hard to say, but the random HIPS I got from ebay works well... That seller is out though.. smile


ABS/PC... Anyone try that stuff? ABS/PC    VIRGIN    NATURAL    CYCOLOY C6600-111    1500

There's even a datasheet for it... https://www.sabic-ip.com/gepapp/eng/wea … ype=Online


They have a bunch of Acetal/Delrin. If we can find one that extrudes properly it might be interesting. I have some unknown Delrin here I've never been able to extrude nicely. Same with Nylon. I'm not sure what to look at on datasheets to help determine compatibility, but you might know elmoret.


Just paging through the list.. PVC.. yikes, nobody get that... smile

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Re: Group buy of Ultem and some other experimental materials

Here's the current purchase list:

Virgin PA757
Virgin Eastar 6763 clear PETG
Virgin Ultem 1000 type black
Virgin Santoprene 80A natural
Purgepro 100G
Rapidpurge MP1000
Irogran A85
MAKROBLEND EL700
VIRGIN NATURAL HIPS 8 MELT 2 IZOD

7 (edited by JeremyLGSiegfried 2016-11-29 22:02:33)

Re: Group buy of Ultem and some other experimental materials

ttabbal wrote:

ABS/PC... Anyone try that stuff? ABS/PC    VIRGIN    NATURAL    CYCOLOY C6600-111

http://www.soliforum.com/topic/10862/pcabs/
Relatively easy to extrude once you get the hang of it, but needs extra care/cooling when bridging even the shortest distances, including solid layers above infill. Otherwise, you'll need more layers to get a solid surface.

Once I complete my Filastruder setup (still working on fume control) and I run through most of the 20 lbs of PA-747 I got for cheap on Ebay, I would be interested in a group buy.

I'd expect Christmas Day to come first though...

Filastruder 2607 w/ Filawinder @1.75mm.
Dual-extruder MaxMicron Prusa Mendel: RAMPS 1.4 w/ Repetier Firmware+Full Graphic LCD Controller, stock hotends, 3Dator extruders w/ MK8 gears, insulated enclosure w/ 2 heat lamps, RPi 2B w/ Repetier Server.
0.1-0.2mm layer height, heated bed w/ PEI surface, inductive-sensor autolevel, 0.5mm to 0.2mm nozzle diameters.

8 (edited by genesat1 2016-11-30 03:53:47)

Re: Group buy of Ultem and some other experimental materials

ttabbal wrote:

T

COMP is regrind/recycled? If it's natural it should take colorant fine, and the filastruder doesn't seem to mind that sort of thing..

They have a bunch of Acetal/Delrin. If we can find one that extrudes properly it might be interesting. I have some unknown Delrin here I've never been able to extrude nicely. Same with Nylon. I'm not sure what to look at on datasheets to help determine compatibility, but you might know elmoret.


Just paging through the list.. PVC.. yikes, nobody get that... smile

Yes, COMP is compounded - eg regrind that has then been reprocessed so it is back to normal pellet form (regrind could technically be larger chunks that wouldn't feed as smoothly as pellets).

I would advise against running Acetal for most people - or at least I know I wouldn't let the stuff near mine (partially because I'm too lazy to take the whole assembly apart and completely clean it to make sure all trace of Acetal is gone before switching to another plastic). 

It puts out formaldehyde (at normal melt temperatures, obviously way more if overheated), it reacts explosively in combination with some other plastics (study compatibility datasheet carefully), and personally I think it smells way worse than ABS.  It also is VERY hard to print (I bought a premade spool of it).  I've successfully printed all manner of plastics, and Acetal filament warped on me so much that even when I figured out how to get it to stick (had to print a PLA raft first, it won't stick to glass/glue/PEI/etc, but will stick to PLA printed rafts) the small piece I was printing tore itself apart due to warping.  With ABS I can always just extrude hotter, layers bond better, and it normally doesn't crack open on the side even if it warps because the layer bonding is high enough, but with Acetal I was too afraid of the formaldehyde to up the temperature more.

Nylons are interesting though - particularly if we had a way of knowing glass fiber mesh size.  If the glass fibers in the filled versions are small enough to make it through the melt filter, would they still be large enough to increase rigidity?  Nylon 12 supposedly absorbs less water - wonder how that would print compared to the nylon 6 that almost all commercial Nylon filaments are made of.

(Also, unrelated to extruding it into filament, but Acetal is the one plastic I've managed to hurt myself with.  Have you ever read Sanjay/E3Ds story about how he has plastic in his thumb from where acetone touched his skin that had absorbed ABS?  I had just failed to get Acetal to work again, and was changing out the filament in my printer to a nylon.  When I put the nylon in, and started it feeding suddenly I heard a POP, and acetal flew out of the other end of the nozzle in different directions.  A little bit landed on my thumb.  At first - it just hurt.  Later however after the burn healed (for whatever reason acetal at 230C seemed so much hotter than even PC that had just been extruded at 300C), I noticed a bump, and it was black under the skin.  Personally I have wondered if maybe I have a little Acetal under the skin now, did it burn it's way in?  I have no idea why it popped like it did - it acted like I had just poured water in a hot pan of oil on the stove - and as far as I can tell nylon is not suppose to be incompatible with Acetal like that.)

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Re: Group buy of Ultem and some other experimental materials

Yeah, I'll pass on acetal. I've done nylon 6, it worked ok but can be difficult to print. I haven't tried nylon 12 yet though. Nylon is kind of annoying, as you have to take apart the machine and throughly clean it out. I really should order some extra nozzles before messing with unknowns as well.

10 (edited by genesat1 2016-12-01 00:49:52)

Re: Group buy of Ultem and some other experimental materials

ttabbal wrote:

Yeah, I'll pass on acetal. I've done nylon 6, it worked ok but can be difficult to print. I haven't tried nylon 12 yet though. Nylon is kind of annoying, as you have to take apart the machine and throughly clean it out. I really should order some extra nozzles before messing with unknowns as well.

If you hate having to take the machine apart to clean nylon then when Elmoret gets the plastic in be sure to order some of the Purge Pro 100 - here is directly from their website: http://www.ameriplasinc.com/purge-pro-p … mpound.htm

"PurgePro 100 can be used directly without any mixing necessary to clean most plastic equipment during color, and resin changes. The unique additives in PurgePro 100, makes it possible to purge resins like Polyethylene, Polypropylene, polystyrene, nylons as well as PEEK, PPS, and Ultem in less time in most resin applications."

I'm no expert for sure, but from what I understand it should work like Esun's cleaning filament for 3D printers - a very wide temperature range lets you put it in at the higher temperature, it pushes out the higher temperature plastic, but it still can be extruded at lower temperatures to then let you push the purge material out.

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Re: Group buy of Ultem and some other experimental materials

Should be finalizing the purchase tomorrow and have the stuff on the site early next week.

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Re: Group buy of Ultem and some other experimental materials

All materials posted here:

https://www.filastruder.com/collections/pellets

Still need to add photos and flesh out descriptions. Remember that there's still store credit on material reviews/writeups! Doesn't have to be a positive outcome, just has to be a reasonable effort at achieving success.

If there's other materials folks would like, feel free to post here.

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Re: Group buy of Ultem and some other experimental materials

Order placed!

Printit Mason and Printit Horizon printers
Multiple SD2s- Bulldog XL, E3D v5/v6/Lite6, Volcano, Hobb Goblin, Titan, .9 motor, Lawsy carriages, direct Y drive, fishing line...the list goes on
Filawinder and Filastruder #1870.....worth every penny!

14 (edited by genesat1 2016-12-09 00:09:03)

Re: Group buy of Ultem and some other experimental materials

Order placed here too.  Free shipping, : )

It's turned a bit cold here lately - wonder what a Filastruder can get up to with a 15V heater, in a 2C room.

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Re: Group buy of Ultem and some other experimental materials

2c?! Either you are extruding in a detatched garage, large warehouse, or are in Norway with no heat tongue

What did everyone else get? I started with PA757, Irogran A85, and the Eastar 6763, all 1lb just to test. The latter I bought based off the great review by genesat1 to be quite honest.

Printit Mason and Printit Horizon printers
Multiple SD2s- Bulldog XL, E3D v5/v6/Lite6, Volcano, Hobb Goblin, Titan, .9 motor, Lawsy carriages, direct Y drive, fishing line...the list goes on
Filawinder and Filastruder #1870.....worth every penny!

16 (edited by genesat1 2016-12-09 15:20:25)

Re: Group buy of Ultem and some other experimental materials

AZERATE wrote:

2c?! Either you are extruding in a detatched garage, large warehouse, or are in Norway with no heat tongue

What did everyone else get? I started with PA757, Irogran A85, and the Eastar 6763, all 1lb just to test. The latter I bought based off the great review by genesat1 to be quite honest.

Detached garage - have a pet bird so I keep all plastic related endeavors far far away.  I can still even print out there with PLA and PETG - without a heated enclosure, but I will have to build a heated enclosure for Ultem or EL700 I imagine.

I already have Eastar 6763 and PA747 so I started with Irogran A85, Ultem 1000, Makroblend EL700, Purgepro and Rapidpurge.  Obviously the last two are not meant to be made into filament - but who knows, maybe they could clean nozzles just as well as they clean extruders.

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Re: Group buy of Ultem and some other experimental materials

I really considered the Purgepro for the same reason, if not for printing for science, so I would hope you would at least attempt them. The A85 will certainly be interesting....it really caught my eye on the datasheet.

Printit Mason and Printit Horizon printers
Multiple SD2s- Bulldog XL, E3D v5/v6/Lite6, Volcano, Hobb Goblin, Titan, .9 motor, Lawsy carriages, direct Y drive, fishing line...the list goes on
Filawinder and Filastruder #1870.....worth every penny!

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Re: Group buy of Ultem and some other experimental materials

Grrr... spent too much lately, need to wait a few weeks. I'll likely get the PETG, HIPS, a couple others to experiment with, and some purge pellets just to try out. Maybe some PLA. I haven't made any of that yet, but it's useful for some sorts of prints.

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Re: Group buy of Ultem and some other experimental materials

We'll have plenty - purchased 2 pallets worth in total in order to make it worth the shipping.

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Re: Group buy of Ultem and some other experimental materials

Got my order today...thanks Tim!
I'm printing a prototype basket/heat box so I can use my heat bed to dry the pellets right now, so I hope to begin extruding in the next day or two.
http://i.imgur.com/rdmvtHN.jpg?1

Printit Mason and Printit Horizon printers
Multiple SD2s- Bulldog XL, E3D v5/v6/Lite6, Volcano, Hobb Goblin, Titan, .9 motor, Lawsy carriages, direct Y drive, fishing line...the list goes on
Filawinder and Filastruder #1870.....worth every penny!

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Re: Group buy of Ultem and some other experimental materials

Thinking of drying, I recently got a vacuum chamber for other uses. Could I put a bunch of pellets in there, pull it down and just let it sublimate the water out? smile

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Re: Group buy of Ultem and some other experimental materials

Yes, that should work too.

23 (edited by genesat1 2016-12-15 00:58:49)

Re: Group buy of Ultem and some other experimental materials

ttabbal wrote:

Thinking of drying, I recently got a vacuum chamber for other uses. Could I put a bunch of pellets in there, pull it down and just let it sublimate the water out? smile

I tried that - but it didn't seem to work as well as my food dehydrator (for PLA) and convection oven (for everything else).  I thought - heat the plastic up to 200F, put it in vacuum chamber, suck air out, and it should boil the water out - but then when I went to use it the plastic had bubbles.  I emptied the hopper back into a glass container, put it in convection oven for 3 hours, and that took care of the bubbles.

Did anybody else get Ultem yet?  Maybe I'll be the first one to review it even if I have to wait for it to warm up some, when it's 22F I'm not going to want to sit there while I tune it - even if it's capable of getting up into the 600s/350C in that kind of environment (which I'm not sure of yet - not with a 15V PSU anyway).