Re: Thingiverse "Threadless Ballscrew" - Customizable (level 2 - Techie)
You know lawsy, it sounds like the problem may go much farther than your Z rod. You mentioned you drilled out your stepper mounting holes to get better alignment, but still getting visible wobble.
Wobble has less to do with mis-alignment and more to do with coupling. If you constantly have to fight it, I would start to suspect that either your motor coupler or the stepper shaft are the culprit.
Yeah, threaded rod and/or hardened shaft straightness is the obvious source of wobble. But I am going to assume that you have checked these before/after installation. If the rod is straight, but the coupler has it at even the slightest angle, then you get wobble. I am kinda hoping you have a spare Z motor to test this out.
If not, then the only way I know to eliminate wobble is a constrained system (or more of a typical linear system). Have your hardened rod kept straight by using bearings on both the top and bottom, and then puposely use a flexible coupler for the motor. This forces the rod to be straight with the system, and makes the alignment of the motor negligible.
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